Apex Digital EZ Sander EZ3760M, Operation Manual

Page 1: ...by Operation Manual Machine Model EZ3760M Metal...

Page 2: ...onsumable item such as graphite canvas platen felt mistrack switch tips fuses or other normal wear items HOW TO GET SERVICE Contact APEX Machine Group at 855 500 7263 952 224 2899 www apexmachinegroup...

Page 3: ...alley Minnesota 55422 Warranty Registration Card Model No ______________________________ Serial No _______________________________ Date Purchased _________________________ Company Name _______________...

Page 4: ...lation Speed 16 Contact Drum Adjustment Metal Machine 17 V Belt Tension and Replacement 18 Conveyor Belt Tension 19 Conveyor Belt Tracking 19 20 Feed Rate 20 Pressure Roll Adjustment 20 21 Table Paral...

Page 5: ...3 PH 52 Electrical Diagram Model EZ37603M 10 HP 230 single Phase 53 Electrical Diagram Motorized Lift Model EZ3760M 230 Single Phase 54 Parts List Electrical Assembly Model EZ3760M 230V Single Phase...

Page 6: ...e been obtained 5 Do not use this sander for other than its intended use If used for other purposes Apex Machine Group disclaims any real or implied warranty and holds itself harmless from any injury...

Page 7: ...checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions tha...

Page 8: ...ury could occur if the machine tips over 31 Never leave the machine running unattended Turn the power off and do not leave the machine until all parts come to a complete stop Familiarize yourself with...

Page 9: ...ust Collection CFM Required 1000 Required Air Pressure PSI 75 to 80 Gross Weight lbs 1 760 Net Weight lbs 1 650 NOTE The sander is pre wired 230V single or three phase Conversion to 460V requires the...

Page 10: ...t Missing parts if any should be reported to your distributor Read this instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container 1 Sander 1 San...

Page 11: ...line or lacquer thinner as these have a low flash point and can be a fire hazard as well as damage the paint finish Do not get solvents on rubber or plastic areas of the machine Air Supply Connection...

Page 12: ...and contact rollers and slide the belt all the way onto the rollers 7 Center the belt while avoiding contact with the limit switch fingers that are located on each side of the belt 8 Re install the s...

Page 13: ...hock Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded The sander should be...

Page 14: ...e sander s electrical box and connect the incoming power leads to the proper marked terminals See Figure 5 Figure 6 Connect the green ground wire to grounding terminal 4 Connect the machine to power o...

Page 15: ...h back on Now turn the Head Set Up switch to the right oscillation adjustment is done while abrasive belt is running see Figure 6 2 The upper roller will pivot left and right The duration of the sandi...

Page 16: ...t can pass across put something in the light path and see if the idler roll will move If it still does not remove air line from tracking cylinder and see if air is passing through the line to the cyli...

Page 17: ...rence or check with your belt supplier 2 Loosen locking lever A figure 10 1 3 Rotate drum adjustment lever B figure 10 1 to raise or lower the contact drum using the dial indicator to check the amount...

Page 18: ...ghten the top hex nut B Figure 11 to lower the motor plate until proper tension is achieved 4 When the belt is properly tensioned you should be able to push in the belt approximately 3 4 at a point mi...

Page 19: ...couple of weeks Conveyor Belt Tracking The conveyor belt should remain centered upon the rollers during operation If it approaches to either the left or right side adjustment is necessary First check...

Page 20: ...s infinitely variable within the provided range in order to meet the sanding requirements of a wide variety of materials Selecting a proper feed rate is largely a matter of experience In general soft...

Page 21: ...re the pressure at the right and left side of pressure roller is even 6 If adjustment is needed release the lock nut Figure 15 with a 14mm wrench 7 With another 14 mm wrench Figure 15 adjust other hex...

Page 22: ...ket of the lift screw and rotate the lift screw as needed The lift screw is protected by the dust guard below Turn the lift screw clockwise to lower the table in that area or counterclockwise to raise...

Page 23: ...ing of the sanding belt 5 Green run button will turn on the sander once it has been set up and you are ready to run parts Turns on both sanding head and conveyor belt Amperage Meter The amperage meter...

Page 24: ...ness is correctly determined 7 Feed rate is correctly set 8 Workpiece is free of nails knots and other obstructions Braking System The sander will not start or will halt operations if any of the follo...

Page 25: ...plug or switching off the main switch Failure to comply may cause serious injury The interior of the machine should be thoroughly cleaned each day after using the sander Remove the sanding belt befor...

Page 26: ...t provided to the dust ports at top the sander cabinet with 6 dust pipe and clamps Make sure your dust collector has sufficient capacity for this machine metal sander with HOT dust Always turn on the...

Page 27: ...en the limit switches Insufficient air pressure causing belt to slip on rollers Make sure air pressure regulator is set at 75 to 80 PSI page 9 Dust or debris on conveyor rollers Clean conveyor rollers...

Page 28: ...down roller to produce pressure on stock Table not parallel front to back Adjust table until it is parallel front to back pages 17 18 Workpiece slips on conveyor belt Not enough pressure between hold...

Page 29: ...set and brake will be free to turn There are two belt miss track switches E Stop on outfeed and a over thick bar at infeed with a switch All these switches need to be closed to allow power to pass thr...

Page 30: ...elays If you have a bad control relay CR 2 this could be the problem 2 If relays were working properly with the belt loading door closed or open and you press the red rest button you should hear a cli...

Page 31: ...cking 8 Last if the conveyor does not operate first thing is to check CR 1 and this can be done by exchanging CRM and CR 1 as they are the same relay 9 One thing to note is the conveyor is run by a VF...

Page 32: ...ge and the solenoid should shift and air will either stop or pass to the cylinder then as you let the light pass across and block it again the air should change back and forth 3 At this point if you s...

Page 33: ...f the fork and stopping the cylinder from pushing the idler over Adjustment Sanding Belt Tracking and Oscillation The sanding belt should oscillate left and right without a tendency to slide off the r...

Page 34: ...u may have to follow the above instructions 5 Also if using a film or extra light backing sanding beltIt is possible the strength of the light beam is too strong Then you can adjust the sensitivity do...

Page 35: ...ollowing information Your Company Name Shipping Address Your Name Telephone number include extension The exact method of delivery you want air mail Federal Express UPS Red DHL motor freight rail freig...

Page 36: ...these on hand your machine down time will be minimized Qty Description 4 Pinch Roll Bearings 4 Pinch Roll Springs 4 Bearings Flange 42 Graphite Canvas 1 Felt Pad for Platen 1 Brake Puck 1 Solenoid Val...

Page 37: ...orough cleaning conveyor belt o Inspect control box for dust if excessive dust vacuum dust on electrical components o Check to insure conveyor belt is centered on sander o The machine should be checke...

Page 38: ...______________________________________ _____________________________________________________________________________________ ___________________________________________________________________________...

Page 39: ...nd then CLR Set at the same time to load new value To change Positive Negative reading direction 1 Press and hold F Enter until Origin is displayed 2 Press and hold F Enter again should display a flas...

Page 40: ...7390002009 FRAME ASSY 3 GCP 7390006005 CONVEYOR ASSY 3A GCPD1 0023 46 Conveyor Belt 915X2250X5T 4 GCP 7390004016 CONVEYOR SUPPORT ASSY 5 GCP 7390010029 DRUM HEAD ASSY 5 1 GCP 7390055011 IDLER ROLL AS...

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Page 55: ...T 1 1 MOTORSARTER TECO CU 50 3A2a2b 220VAC M 1 1 MOTORSARTER TECO CU 11 3A1a 220VAC M 2 1 10 HP 1800 230 1 60 FLA 54A MTR 1 1 0 5HP 1800 230 3 60 60 1 FLA 2 2A MTR 2 1 OVERLOAD RELAY TECO RHU80 603 45...

Page 56: ...230 1 60 FLA0 85A MTR 3 1 MOELLER CI23E 150 BOX 1 MOELLER M3 CI23 1 MOELLER DILM9 01 220V50 60HZ MF 3 MR 3 2 MOELLER DILM12 XMV MF 3 MR 3 1 MOELLER ZB12 1 0 6A 1A OL 3F 1 MOELLER ZB12 1 0 6A 1A OL 3R...

Page 57: ...mps Conveyor Drive 1 HP FLA 8 8 Amps Motorized Lift 90 W FLA 0 85 Amps Control amperage VA FLA 3 Amps Total Full Load Amps 66 65 Amps Wiring Diagram N0 1004 E EZ002 E Apex Machine Group Model EZ3760M2...

Page 58: ...SPEED REFERENCE SMV P103 80 MAX FREQ OUT PUT P104 6 0 ACCEL TIME 3 PE AC P105 1 0 DECEL TIME 0 230V P108 46 MOTOR AMPS VFD RATED OUTPUT AMPS X 100 4 2A P111 2 RAMP TO STOP 0 75KW 1HP P121 13 TB 13A I...

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Page 61: ...1 1 MOTORSARTER TECO CU 40 3A1a1b 220VAC M 1 1 MOTORSARTER TECO CU 11 3A1a 220VAC M 2 1 15 HP 1800 230 3 60 FLA 42A MTR 1 1 0 5HP 1800 230 3 60 60 1 FLA 2 2A MTR 2 1 OVERLOAD RELAY TECO RHU80 47A2 35...

Page 62: ...W 230 3 60 FLA0 84A MTR 3 1 MOELLER CI23E 150 BOX 1 MOELLER M3 CI23 1 MOELLER DILM9 01 220V50 60HZ MF 3 MR 3 2 MOELLER DILM12 XMV MF 3 MR 3 1 MOELLER DILM12 XRL MF 3 MR 3 1 MOELLER ZB12 1 0 6A 1A OL 3...

Page 63: ...mps Conveyor Drive 1 HP FLA 8 8 Amps Motorized Lift 90 W FLA 0 84 Amps Control amperage VA FLA 3 Amps Total Full Load Amps 54 64 Amps Wiring Diagram N0 3007 E EZ003 E Apex Machine Group Model EZ3760M2...

Page 64: ...SPEED REFERENCE SMV P103 80 MAX FREQ OUT PUT P104 6 0 ACCEL TIME 3 PE AC P105 1 0 DECEL TIME 0 230V P108 46 MOTOR AMPS VFD RATED OUTPUT AMPS X 100 4 2A P111 2 RAMP TO STOP 0 75KW 1HP P121 13 TB 13A I...

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Page 66: ...TORSARTER TECO CU 11 3A1a 220VAC M 2 1 15 HP 1800 460 3 60 FLA 21A MTR 1 1 0 5HP 1800 460 3 60 60 1 FLA 1 1A MTR 2 1 OVERLOAD RELAY TECO RHU80 251 17A 25A OL 1 1 PB E STOP MOELLER M22 PVT KC01 IY1 PB...

Page 67: ...03 E 1 90W 460 3 60 FLA0 45A MTR 3 1 MOELLER CI23E 150 BOX 1 MOELLER M3 CI23 1 MOELLER DILM9 01 220V50 60HZ MF 3 MR 3 2 MOELLER DILM12 XMV MF 3 MR 3 1 MOELLER DILM12 XRL MF 3 MR 3 1 MOELLER ZB12 0 6 0...

Page 68: ...s Conveyor Drive 1 HP FLA 2 9 Amps Motorized Lift 90 W FLA 0 45 Amps Control amperage 100 VA FLA 0 2 Amps Total Full Load Amps 24 55 Amps Wiring Diagram N0 3004 E EZ003 E Apex Machine Group Model EZ37...

Page 69: ...ED REFERENCE SMV P103 80 MAX FREQ OUT PUT P104 6 0 ACCEL TIME 3 PE AC P105 1 0 DECEL TIME 0 400 460V P108 58 MOTOR AMPS VFD RATED OUTPUT AMPS X 100 2 4 2 1A P111 2 RAMP TO STOP 0 75KW 1HP P121 13 TB 1...

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Page 71: ...AIR CYLINDER SM P N D1 0234 WIN KEY CM30X5SD AC 1B 1 EXHAUST MUFFLER 1 8 NPT OR SM P N D1 0055 5 COPOR EM 1A 1C 2 EXHAUST MUFFLER COPOR SM P N D1 0055 3 EM 1B 1 EXHAUST MUFFLER 1 8 NPT SM P N D1 0055...