Apex Digital XA1200, Operation Manual

Page 1: ...www apexseeder com Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood DE 19950 513 642 0147 XA1200 Operations Manual...

Page 2: ...66 Tank Hatch Latches Handle and Vent 67 Tank Fill 69 Drain Pipe 71 Boom 72 Boom Feed 74 Slurry Pump 76 Engine Fuel Tank 78 Engine Radiator and Fuel Filter Attachment 80 Drive Pump and Coupler 82 Radi...

Page 3: ...ler Deck Attachment 125 Deck Railing 126 Trailer Jack 128 Safety Chains and Breakaway Switch 130 Undercarriage Attachment 131 Fenders 132 Rear Bumper 134 Junction Box Slurry Tank 136 Junction Box Engi...

Page 4: ...cement part of the Apex machine are warranted to the limits of that manufacturer s product warranty 4 Base Warranty Apex will repair and or replace at its discretion all failures resulting from defect...

Page 5: ...from improper or inadequate storage by owner Vehicle delivery inspections 8 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR...

Page 6: ...ion 16 Tow Vehicle 16 Battery Safety 16 Batter Handling Safety 17 Fire Prevention 17 Short Term Storage 17 Long Term Storage 18 Engine Storage 18 Disposal Procedure 18 Hauling and Towing 18 Safety Whi...

Page 7: ...terials 32 Application of Product 33 Determine Application Rate 33 Application from Discharge Boom 34 Application from Hose Reel if equipped 35 Extension Hose System Without Remote Valve 36 Hose Work...

Page 8: ...5 blade hydraulically driven agitator within the tank that is variable speed and reversible The mixing system is engineered to quickly blend the thickest materials used in the industry The Apex XA1200...

Page 9: ...y the most applicable version of the operator s manual Model __________________________________________________ Serial Number ____________________________________________ Orientation For the sake of t...

Page 10: ...he word DANGER preceded by the safety alert symbol indicates immediate hazards which WILL result in severe personal injury or death if not avoided The word WARNING preceded by the safety alert symbol...

Page 11: ...11...

Page 12: ...tank daily to prevent stored material from producing hazardous gases Some gases produced by stored material can be harmful or deadly 2 Never enter the tank of the applicator before performing the prop...

Page 13: ...tank 11 Make sure the area to be sprayed is clear of all persons and animals 12 The driver of the carrying or towing vehicle is responsible for the safety of the operator s of the applicator Make sur...

Page 14: ...items Move the engine ignition switch to the OFF position Disconnect the Apex display by disconnecting the connector on the bottom of the Operator Control Box Disconnect the battery located on the rig...

Page 15: ...Take the following precautions Always keep doors and windows of the tow vehicle closed Use ANSI S3 19 1975 approved hearing protectors with a noise reduction rating NPR of 25dB A Ear plugs disposable...

Page 16: ...rator s responsibility to ensure the tow vehicle is properly maintained including safety lighting and notifications Do not use a tow vehicle before properly testing the road worthiness Tire Pressure F...

Page 17: ...r flammable material accumulated in the engine compartment or other places on the Applicator This could cause a fire Marshland when dry is highly flammable Marshland can self ignite even in low temper...

Page 18: ...r to the fuel tank ENGINE STORAGE The long term storage of an engine without adequate preparation will cause damages to external as well as internal components Refer to the engine manufacturer documen...

Page 19: ...Molybenum polynuclear aromatic sulfur and iron Proper disposal of the exhaust dust and filter are required Dispose of in accordance with local and environmental regulations Diesel particulate filter...

Page 20: ...engine coolant level 4 Check hydraulic fluid level 5 Check fuel water separator 6 Verify that all lighting is in working order 7 Inspect that all railings are in place and secure 8 Inspect that all sa...

Page 21: ...he fill port to the proper level Check Engine Coolant Level Check the engine coolant level daily before starting the engine The applicator should be on a level surface and the coolant should be cold 1...

Page 22: ...d follow the recommended service intervals Fuel Water Separator Drain the fuel water separator as needed Depending on working conditions and fuel suppliers it is possible for water to become mixed wit...

Page 23: ...vary considerably The XA1200 Applicator must only be operated by a trained and qualified operator who is familiar with the controls and their use Read the Operation Section PRIOR to operating the mac...

Page 24: ...s essential to continued successful operation and fire prevention 5 Open all compartments and remove all flammable debris such as fiber mulch leaves twigs pine needles wood chips dust and any leaking...

Page 25: ...ures Never modify the safety railing Never jump on or off the unit Always clean off grease oil ice snow and dirt to avoid slippery surfaces ENTERING AND EXITING THE OPERATOR STATION Always use handles...

Page 26: ...row buttons to increase or decrease the speed of the pump The pump control will default to the minimum setting to avoid accidental discharge of material at engine startup Pressing the back button will...

Page 27: ...he Diagnostic Screen by pressing the Screen Setup button Agitator Control The Agitator Control lever is located on the left side of the Operator Control panel The agitator is in neutral when the lever...

Page 28: ...damage to the starter and or engine flywheel To start the engine perform the following steps 1 Insert the key into the ignition switch and turn the key to the RUN position 2 Wait for the Home Screen...

Page 29: ...d When starting from another machine make sure the two machines do not touch This will prevent possible damage to engine bearings and electrical circuits The XA1200 uses a 12 volt starting system Use...

Page 30: ...PING THE ENGINE Severe machine damage can result if the engine is not properly cooled before shutdown Allow the engine to run at idle for at least 5 minutes to allow a gradual uniform cool down Before...

Page 31: ...hose reel ball valve if equipped 4 Start the engine and run at idle 1350 rpm until the engine reaches normal operating temperature The XA1200 incorporates a 2 position engine throttle idle speed 1350...

Page 32: ...ged Close the recirculation ball valve 9 Disengage the slurry pump by pressing the PUMP CTRL OFF button Mixing Materials Hydroseed material can produce gases that are harmful or deadly if inhaled Empt...

Page 33: ...level reaches an appropriate level simply engage the controls to MIX and allow product to blend within the tank Prior to engaging the Slurry Pump it is recommended to cycle the Agitation Control Leve...

Page 34: ...ate Use the chart below as a guideline for standard mixing materials Confirm these rates with the product supplier Model Seed Fertilizer Mulch of Bags 50 lb bags Coverage Area lbs lbs lbs sq ft XA325...

Page 35: ...l rpm whenever the slurry pump is engaged The engine will return to idle speed when the slurry pump is disengaged 10 Apply product evenly along the area Note It may be necessary to apply the product i...

Page 36: ...with the recirculation valve closed the equipment operator and person at the end of the hose should exercise extreme care when operating the unit on high pressure High pressure on the hose can exert s...

Page 37: ...ce or troubleshooting needs to be performed while the engine is running the Remote On Off switch must be in the OFF position Failure to comply could result in minor personal injury or product or prope...

Page 38: ...an and open DO NOT plug or cap Lubrication should be performed IMMEDIATELY AFTER cleaning of equipment Refer to page 36 for details on lubricating the Applicator MAINTENANCE Engine Oil Be sure to chec...

Page 39: ...ion Refer to page 17 of this manual for details on checking and adding engine coolant Servicing the Fuel Water Separator The primary fuel filter is the water separator which should be drained periodic...

Page 40: ...uter filter is changed Do not use compressed air to clean the filter between servicing Cleaning the air filter can introduce dirt into the engine causing severe damage Lubricating Grease The XA1200 is...

Page 41: ...Indicator There are two hydraulic filters on the XA1200 one high pressure filter in the engine compartment and one return filter mounted in the top of the hydraulic tank Each filter has a mechanical...

Page 42: ...tor Dimensions Skid Type Skid Dimensions Weight Empty 5300 lbs 2400 kg Working Weight 16 000 lbs 7257 kg Tank Capacity 1200 gal 4542 liters Length 16 4 5 meters Height Overall 7 4 2 25 meters Width 6...

Page 43: ...ht Tow Option Straight Tow Dimensions Weight Empty 16 000lbs 7257 kg Working Weight 16 000 lbs 7257 kg Tank Capacity 1200 gal 4542 liters Length 16 4 5 meters Height Overall 7 4 2 25 meters Width 6 7...

Page 44: ...eck Tow Option Gooseneck Tow Dimensions Weight Empty 5300 lbs 2400 kg Working Weight 16 000 lbs 7257 kg Tank Capacity 1200 gal 4542 liters Length 16 4 5 meters Height Overall 7 4 2 25 meters Width 6 7...

Page 45: ...for leaks or damage Daily Hydraulic Cooler Clean debris check for leaks or damage Daily Check tire pressure Remove dirt and debris 110 psi Daily Check tire condition Daily Agitator bearing Grease NLG...

Page 46: ...Engine Oil Filter Change filter First 50 hrs then every 500 Fuel Water Separator Change filter As needed or 250 Hrs Hydraulic Oil Change oil AW46 42Gal 159L Sample at 100 then every 500 Hrs Change as...

Page 47: ...5 8 11NC X 1 3 4 L GR 8 HHCS 14 2 W10F 5 8 FLAT WASHER MAGNI 501 28 3 71 23 0004 ENGINE BASE SUPPORT RIB WELD 1 4 N10 11 8 HEX NUT 14 5 W10L 5 8 LOCK WASHER 14 6 71 23 0001 ENGINE BASE WELDMENT 1 Eng...

Page 48: ...T 1 4 W06F 3 8 FLAT WASHER 20 5 B06 1604 8 3 8 16NC X 1 HHCS GR8 10 6 71 23 0007 PILLAR LH FRONT 1 7 W10L 5 8 LOCK WASHER 6 8 N10 11 8 HEX NUT 6 9 71 31 0029 R PLATFORM SUPPORT 1 10 W06L 3 8 LOCK WASH...

Page 49: ...Item Part No Name Qty 13 71 23 0005 RH PILLAR PILOT 1 Engine Bay Ribs XA1200 50 Original Instructions...

Page 50: ...3 8 16NC Hex Nut gr 8 41 5 71 21 0032 PANEL LH FRONT TOP 1 6 71 21 0033 PANEL LH FRONT BOTTOM 1 7 HF3455 20 20 20 MJIC TO 1 1 4 FNPT 90 ELBOW 1 8 71 21 0034 PANEL LH REAR TOP 1 9 71 21 0030 PANEL REAR...

Page 51: ...1605B SS 3 8 16 1 1 4 BUTTON HEAD SHCS SS 22 3 W06F 3 8 FLAT WASHER 54 4 71 33 0020 PLATFORM RIGHT WELD 1 5 N06 16L SS 3 8 16NC LOCKNUT SS 27 6 W06L 3 8 LOCK WASHER MAGNI 501 5 7 B06 1604 8 3 8 16NC...

Page 52: ...BUT HEAD ALLEN 16 2 410 35 037 FRICTION HINGE 2 X 2 1 4 15LB 4 3 N 10 24L 10 24 NYLON LOCK NUT 16 4 074 35 012 MOTOR COVER COMPRESSION LATCH PH III 4 5 71 23 0010 DOOR LH WELD 1 6 71 23 0009 DOOR RH W...

Page 53: ...0008 SLIDE GATE 1 5 71 33 0007 STATIONARY RAIL SLIDE 1 6 B08 1312 8 1 2 13NC X 3 HHCS GR 8 2 7 W08SF 1 2 SAE Flat Washer 4 8 W08L 1 2 LOCKWASHER MAG 501 2 9 N08 13 8 HEX NUT 2 10 71 33 0023 LH SLIDE G...

Page 54: ...OCK WASHER MAGNI 501 7 14 N06 16H 8 3 8 16NC Hex Nut gr 8 7 15 B06 1606 8 3 8 16NC X 1 1 2 HHCS GR8 MAG 501 1 16 W06S 3 8 GALVANIZED BONDED SEALING 7 17 N06 16L SS 3 8 16NC LOCKNUT SS 7 Railing Left S...

Page 55: ...LIDE 1 5 N06 16H 8 3 8 16NC Hex Nut gr 8 8 6 W06L 3 8 LOCK WASHER MAGNI 501 18 7 W06F 3 8 FLAT WASHER 32 8 B06 1612 8 3 8 16NC X 3 HHCS MAG 501 3 9 71 33 0005 PLATFORM RAIL RH 1 10 450 35 016 CONICAL...

Page 56: ...1 2 13NC X 3 HHCS GR 8 4 16 W08SF 1 2 SAE Flat Washer 8 17 W08L 1 2 LOCKWASHER MAG 501 4 18 N08 13 8 HEX NUT 4 19 71 33 0024 RH SLIDE GATE STATIONARY FOOT GUARD WELD 1 20 N06 16L SS 3 8 16NC LOCKNUT S...

Page 57: ...16NC X 1 1 4 HHCS 2 5 W06F 3 8 FLAT WASHER 10 6 71 33 0027 BRACE FRONT RAIL WELD 1 7 W06L 3 8 LOCK WASHER MAGNI 501 5 8 N06 16H 8 3 8 16NC Hex Nut gr 8 5 9 B08 1313 8 1 2 13NC X 3 1 4 HHCS GR 8 4 10 B...

Page 58: ...5 71 23 0003 LADDER RAILING WELDMENT 2 6 B06 1604 8 3 8 16NC X 1 HHCS GR8 12 7 W06F 3 8 FLAT WASHER 28 8 71 23 0002 LADDER WELDMENT 1 9 W06L 3 8 LOCK WASHER MAGNI 501 12 10 N06 16L SS 3 8 16NC LOCKNUT...

Page 59: ...Item Part No Name Qty 13 71 21 0031 PANEL LADDER 2 Ladder Access XA1200 60 Original Instructions...

Page 60: ...X 2 1 2 HHC GRADE 8 ZINC YEL 4 4 91 33 0100 HINGE WELD GEN 3 2 5 91 33 0094 GATE REAR GEN 3 1 6 W06L 3 8 LOCK WASHER MAGNI 501 8 7 N06 16H 8 3 8 16NC Hex Nut gr 8 8 8 B 10 2403B 10 24NC X 3 4 BUT HEAD...

Page 61: ...16NC X 1 L SERRATED FLNG GR8 5 2 71 35 0001 TOOL BOX 1 3 71 03 0017 TOOLBOX MOUNTING ATTACHMENT WELD 1 4 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 5 5 91 75 0005 SQ U BOLT 3 8 16 X 2 INSD X 2 5 8...

Page 62: ...YDRAULIC MOTOR 1 5 71 15 0007 HYD MOTOR GASKET 1 6 71 11 0009 COVER PLATE REAR 1 7 B08 1311 8 1 2 13NC X 2 3 4 GR 8 HHCS 4 8 71 15 0006 TANK HEAD GASKET 3 9 HFA3105 6 6 M JIC TO 6 SAE ORB STRAIT 1 10...

Page 63: ...4 AGITATOR DRIVE FLANGE WELD 1 24 71 15 0012 MACHINERY SHIM 1 1 4 ID 1 25 71 11 0047 AGITATOR BOLT ON BLADE REAR CCW 2 26 B12 1014 8 3 4 10NC x 3 1 2 L HHCS gr 8 6 27 71 14 0005 AGITATOR PIPE MACH CCW...

Page 64: ...3 8 GALVANIZED BONDED SEALING 64 3 B06 1606B 8 3 8 16 X 1 1 2 BUTTON HD ALLEN GR8 5 4 B06 1606 8 3 8 16NC X 1 1 2 HHCS GR8 MAG 501 17 5 W06F 3 8 FLAT WASHER 17 6 71 11 0007 TANK COVER 1 7 N06 16L SS 3...

Page 65: ...RATING WIDE 1 5 91 32 0054 SPACER UHMW 1 2 ID X 1 OD 1 4 L 4 6 N08 13L 8 1 2 13NC GR 8 LOCKNUT 4 7 71 33 0015 HATCH BASE WELDMENT WIDE 1 8 B06 1606 8 3 8 16NC X 1 1 2 HHCS GR8 MAG 501 16 9 W06SF 3 8 S...

Page 66: ...33 0108 COVER HATCH VENT WELD 1 5 B06 1606B 8 3 8 16 X 1 1 2 BUTTON HD ALLEN GR8 2 6 91 33 0027 VENT HATCH 1 7 91 35 0010 DRAW LATCH 2 8 B04 2003B 8 1 4 20 NC X 3 4 BUTTON HEAD SHCS 4 9 91 35 0012 DR...

Page 67: ...14 71 31 0026 VENT BAFFLE 1 15 N06 16L SS 3 8 16NC LOCKNUT SS 2 16 N 10 24L 2 Nylon Insert Hex Locknut 2 17 91 35 0013 DRAW LATCH CATCH 2 18 B 10 2403B SS 10 24NC X 3 4 BUT HEAD ALLEN STLST 4 Tank Hat...

Page 68: ...5 91 32 0054 SPACER UHMW 1 2 ID X 1 OD 1 4 L 3 6 B06 1610 8 3 8 16 X 2 1 2 HHC GRADE 8 ZINC YEL 2 7 B06 1606 8 3 8 16NC X 1 1 2 HHCS GR8 MAG 501 4 8 W06SF 3 8 SAE FLAT WASHER GRD 8 ZINC YELW 8 9 71 43...

Page 69: ...41 0009 FILL PORT DISK 1 19 71 45 0022 FILL PORT GASKET 1 20 71 43 0003 FEED PIPE WELDMENT S 1 21 91 45 0024 BALL VALVE 2 BRASS 1 22 71 41 0011 FEED PIPE SUPPORT 1 23 71 43 0006 FEED PIPE WELDMENT L...

Page 70: ...WASHER 8 3 71 45 0015 2 1 2 GRUVLOK 7000 W E GSKT 1 4 W06L 3 8 LOCK WASHER MAGNI 501 4 5 N06 16H 8 3 8 16NC Hex Nut gr 8 4 6 71 45 0031 2 1 2 ALUMINUM CAMLOCK DUST CAP 1 7 91 45 0039 CAM LOCK 2 1 2 M...

Page 71: ...1 4 71 45 0018 2 BOOM SWIVEL 2 5 71 43 0011 LOWER BOOM WELDMENT 1 6 71 42 0011 LOWER BOOM PIPE 1 7 91 45 0023 VICTAULIC CLAMP 2 W GSKT GRUVLO 1 8 71 42 0027 LOWER BOOM PIPE S 1 9 91 45 0024 BALL VALVE...

Page 72: ...H PANEL CAN 1 25 71 77 0011 TEMP SWITCH MOUNT 1 26 B05 1804 8 5 16 18NC X 1 HHCS GR 8 1 27 W04F 1 4 FLAT WASHER 1 28 B04 2004 8 1 4 20 NC X 1 L GR 8 1 29 71 33 0021 BOOM HOLDER WELD 1 30 71 31 0025 BO...

Page 73: ...45 0029 1 1 4 GRUVLOK 7000 CPLING W E GSKT 2 6 91 45 0023 VICTAULIC CLAMP 2 W GSKT GRUVLO 1 7 71 42 0021 NOZZLE RECIRC VALVE INLET 1 8 61 45 0011 VALVE 1 1 4 FULL PORT BRONZE 1 9 71 42 0022 NOZZLE RE...

Page 74: ...71 45 0044 RECIRC GASKET 1 14 N06 16L SS 3 8 16NC LOCKNUT SS 4 15 71 33 0019 BOLT ON PLATFORM SUPPORT WELD 1 16 W06L 3 8 LOCK WASHER MAGNI 501 4 17 N06 16H 8 3 8 16NC Hex Nut gr 8 4 Boom Feed XA1200...

Page 75: ...45 0010 118 HOUSING GASKET 1 Not Shown 71 45 0035 1 8 X 8 3 4 ID X 9 OD O RING 1 2 71 45 0014 DISCHARGE GASKET 1 3 71 43 0010 DISCHARGE FLANGE WELDMENT 1 4 160266 Cap Pipe 1 1 2 1 5 B10 1110 8 BOLT 5...

Page 76: ...4 D FLEX 6H SLEEVE 1 22 71 44 0002 FLANGE MACHINED MOTOR 1 23 B06 1610 8 3 8 16 X 2 1 2 HHC GRADE 8 ZINC YEL 2 24 W06F 3 8 FLAT WASHER 4 25 71 64 0002 PUMP DRIVE MOUNT LONG 1 26 W06L 3 8 LOCK WASHER M...

Page 77: ...8 MAG 501 10 4 W10F 5 8 FLAT WASHER MAGNI 501 24 5 W10SF 5 8 SAE FLAT WASHER GR8 ZINC YELLOW 4 6 71 13 0003 XA1200 FUEL TANK 1 7 91 15 0015 LOCKING FUEL CAP 1 8 71 55 0014 FUEL TANK VENT 1 9 HF12 8HB...

Page 78: ...NPT M X 5 16 1 14 71 65 0020 1 2 NPTF BALL VALVE 1 15 HF8 12MPE 1 2 MNPT X 3 4 MNPT 90 EL 1 16 71 13 0010 FUEL TANK SUPPORT PILOT 1 17 B10 1110 8 BOLT 5 8 11X2 1 2 8 4 18 71 01 0065 HYD FUEL TANK SUP...

Page 79: ...ISOLATOR ENGINE 4 6 71 53 0003 ENGINE REAR LEG WELDMENT WIDE 1 7 B10 1116 8 5 8 11NC X 4 L GR 8 HHCS MAG 501 4 8 W10F 5 8 FLAT WASHER MAGNI 501 4 9 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 2 10 B1...

Page 80: ...ER 2 15 PNNA WASHER 2 16 410 55 022 SHOCK MOUNT UNIVERSAL TYPE 125 LBS 2 17 PNNA WASHER 2 18 B08 1313 8 1 2 13NC X 3 1 4 HHCS GR 8 2 Not Shown 71 55 0017 OIL FILTER DOOSAN G2 74 HP 1 Not Shown 71 55 0...

Page 81: ...FA3355 10 10 ORing x 10 MJic 45 deg EL 1 6 71 65 0001 HYDRAULIC PUMP LOAD SENSE 1 7 HFA3105 10 10 M JIC TO 10 SAE ORB STRAIT 1 8 HF2406 10 16 10 FJIC TO 16 MJIC ADAPTER 1 9 71 55 0003 PMP SAE 4 ST SAE...

Page 82: ...13NC X 1 1 2 HHCS GR 8 4 16 W08L 1 2 LOCKWASHER MAG 501 8 17 W08F 1 2 FLAT WASHER 4 18 HFA3105 6 10 6 M JIC TO 10 SAE ORB STRAIT 1 19 181034 O RING 32 SPLIT FLNG VITON 90 DUR 1 20 HF32SF 2 2 CODE 61 S...

Page 83: ...2 3 PNNA RADIATOR TUBE TOP 1 4 PNNA CAC TUBE TOP 1 5 PNNA CLAMP 6 6 PNNA COUPLER 3 7 PNNA RADIATOR TUBE BOT 1 8 PNNA CAC TUBE BOT 1 9 PNNA CLAMP 4 10 PNNA COUPLER 2 11 PNNA CLAMP 2 12 PNNA COUPLER BEN...

Page 84: ...5 PNNA null 1 Not Shown 71 55 0018 PRIMARY AIR FILTER DOOSAN G2 74 HP 1 Not Shown 71 55 0019 SECONDARY AIR FILTER DOOSAN G2 74 HP 1 6 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 2 7 PNNA null 1 8 PNN...

Page 85: ...null 1 15 PNNA null 1 16 PNNA N06M 1 0SF 8 8 2 17 PNNA B06M 1 015SF 8 8 7 18 PNNA null 1 19 PNNA null 2 20 PNNA null 1 21 PNNA B06M 1 010SF 8 8 2 22 B06 1603SF 8 3 8 16NC X 3 4 L SERRATED FLNG GR8 2...

Page 86: ...01 3 3 W06F 3 8 FLAT WASHER 3 4 403 55 013 CLAMP 3 GUILLOTINE ROUND U BOLT 2 5 71 53 0006 PILLAR EXHAUST BRACKET SUPPORT WELD 1 6 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 4 7 71 55 0012 CUSTOM 90...

Page 87: ...Engine Item Part No Name Qty 1 PNNA FAN SPACER 1 2 PNNA FAN 1 3 W08MF FLATWASHER M8 4 4 W08ML 8 MM SPLIT LOCKWASHER 4 5 PNNA B08M 1 2150 10 4 Radiator Fan XA1200 88 Original Instructions...

Page 88: ...3 8 16NC X 5 GR8 HHCS MAG 501 2 2 W06SF 3 8 SAE FLAT WASHER GRD 8 ZINC YELW 4 3 71 55 0015 COOLANT RECOVERY TANK 1 4 W06L 3 8 LOCK WASHER MAGNI 501 2 5 N06 16H 8 3 8 16NC Hex Nut gr 8 2 Coolant Recov...

Page 89: ...UPPORT SPACERS 1 5 HF2405 16 20 16M JIC TO 1 1 4 FNPT ADAPTER 1 6 61 65 0008 LEVEL GAUGE 1 7 HFA3405 16 16 M JIC TO 16 SAE ORB 90 EL 1 8 B06 1607 8 3 8 16 X 1 3 4 HEX CAP GR8 ZINC YEL 2 9 W06L 3 8 LOC...

Page 90: ...C X 2 HHCS GR 8 MAG 501 10 15 W10SF 5 8 SAE FLAT WASHER GR8 ZINC YELLOW 4 16 B10 1110 8 BOLT 5 8 11X2 1 2 8 4 17 71 13 0009 HYD TANK SUPPORT PILOT 1 18 61 45 0007 VALVE 1 FULL PORT BRASS 1 19 HF3105 1...

Page 91: ...0006 BOLT ON FILTER SUPPORT PLATE 1 6 HFA3355 16 20 16 MJIC TO 20 SAE ORB 45 DEG EL 1 7 71 65 0007 PRESSURE FILTER 1 Not Shown 91 65 0017 CARTRIDGE CHARGE FILTER 42 GPM 160LPM 1 8 HFA3405 16 20 16 M...

Page 92: ...DEG EL 1 18 HFA6809 16 16 16 SAE MALE ORB TO 16 FJ 90 EL 1 19 HFHY06003737 TEST PORT 6 SAE MORB 16MM THREAD 1 20 71 65 0004 3 SECTION HYDRAULIC VALVE 1 21 71 63 0002 VALVE SUPPORT WELDMENT 1 22 B06 16...

Page 93: ...W06F 3 8 FLAT WASHER 4 3 91 21 0163 BATTERY SIDE PLATE 1 4 71 21 0017 BATTERY TIE DOWN 1 5 601 55 004 BOLT HOLD DOWN J HOOK 2 6 75161 Battery 12 VDC SIZE 31 1 7 W06L 3 8 LOCK WASHER MAGNI 501 2 8 N06...

Page 94: ...41 1 3 W04F 1 4 FLAT WASHER 12 4 B04 2005 8 1 4 20NC X 1 1 4 L GR 8 8 5 PNNA Engine Control Unit 1 6 PNNA ECU Bracket 1 7 N04 20L 8 1 4 20 LOCKNUT 4 8 440 45 038 RUBBER GROMMET 5 16 ID 4 9 PNNA Relay...

Page 95: ...Item Part No Name Qty 13 PNNA Diagnostics Connector Holder 1 14 B04 2004 8 1 4 20 NC X 1 L GR 8 4 15 N04 20K 1 4 20 NC KEPS NUT 4 Engine Control Unit and MC41 XA1200 96 Original Instructions...

Page 96: ...LG HH 2 4 91 72 0007 LEVER HAND CONTROL 1 5 71 77 0007 CONTROL BOX MOUNT 1 6 B04 2003 8 Screw Hex Head Cap 1 4 20 x 3 4 Lg Grade 8 4 7 W04F 1 4 FLAT WASHER 8 8 W06L 3 8 LOCK WASHER MAGNI 501 2 9 N06 1...

Page 97: ...MOMENTARY START SWITCH 2 17 440 74 081 RECEPTACLE HDP24 24 21 PE DEUTSCH 1 18 N 8 32K 8 32 UNC KEP NUT 3 19 72122 Relay 12 VDC SPDT 1 20 B 8 3204A 8 32NC X 1 SOCKET HEAD CAP SCREW 3 21 170275 CIRCUIT...

Page 98: ...LOCK WASHER MAGNI 501 2 3 W06F 3 8 FLAT WASHER 4 4 B 10 2404B 10 24NC X 1 BUT HEAD ALLEN 3 5 91 35 0001 STROBE LED YELLOW 1 6 71 33 0018 STROBE LIGHT MOUNT WELDMENT 1 7 N 10 24K 10 24 UNC KEP NUT 3 8...

Page 99: ...cal Item Part No Name Qty 1 N04 20 8 1 4 20 NUT 1 2 W04L 1 4 Lock Washer 1 3 W04F 1 4 FLAT WASHER 2 4 B04 2004 8 1 4 20 NC X 1 L GR 8 1 5 410 75 006 HORN LOW PITCH 12V 1 Horn XA1200 100 Original Instr...

Page 100: ...Part No Name Qty 1 71 75 0005 RATCHET P CLAMP 1 2 W05F 5 16 FLAT WASHER 1 3 B05 1803 8 5 16 18NC X 3 4 HHCS GR 8 1 4 N05 18SF 5 16 18 SERRATED HEX FLANGE NUT ZIN 1 Tower Harness Clamp XA1200 101 Origi...

Page 101: ...SM 1 2 71 40 0006 2 1 2 50 100 GPM NOZZLE ASM 1 3 71 40 0015 2 1 2 15 100 GPM NOZZLE ASM 1 4 PNNA VALVE HANDLE 1 5 71 45 0031 2 1 2 ALUMINUM CAMLOCK DUST CAP 1 6 71 45 0039 2 PART D ALUMINUM CAMLOCK 1...

Page 102: ...C FEM SW 90 CD61FL 1 1 HFA3405 16 16 M JIC TO 16 SAE ORB 90 EL 1 2 HF2405 16 20 16M JIC TO 1 1 4 FNPT ADAPTER 1 3 71 65 0011 SUCTION STRAINER 2 MNPT 1 4 91 45 0024 BALL VALVE 2 BRASS 1 5 HFA3105 32 32...

Page 103: ...Item Part No Name Qty 9 71 75 0004 DUAL CLAMP TIE 1 Hydraulic Tank XA1200 104 Original Instructions...

Page 104: ...45 1 H11 H16J085SJSN 1 M500X85 16JICSWST 16FJXSW90 1 H13 H32T078SJSG 2 GMVX78 32 JIC FEM SW 90 CD61FL 1 1 B06 1605L 8 3 8 16 X 1 1 4 12 POINT HD GR 8 4 2 W06L 3 8 LOCK WASHER MAGNI 501 4 3 HF16SF 2 1...

Page 105: ...C TO 4 SAE ORB STRAIT 1 9 HFA3105 6 10 6 M JIC TO 10 SAE ORB STRAIT 1 10 181034 O RING 32 SPLIT FLNG VITON 90 DUR 1 11 HF32SF 2 2 CODE 61 SPLIT FLANGE HALF 2 12 W08L 1 2 LOCKWASHER MAG 501 4 13 B08 13...

Page 106: ...3 4 G2 X47 12FJX 12FJX90S 1 H08 H12E048SJSL 3 4 G2X48 12 JIC HJX90L 1 H09 H16C019SJSD 1 EFG6KX19L 16JICFEM 16CODE 61X45 1 H12 H20T071SJSN 270 1 1 4 GMVX71 20FJXST 20FJX90MST 1 1 HF3455 20 20 20 MJIC...

Page 107: ...o Name Qty 5 HFA3105 8 12 8 M JIC TO 12 M SAE ORB ADAPTER 2 6 HFA3405 6 6 M JIC X 6 SAE ORB 90 DEG EL 1 7 HFA3105 20 16 20 M JIC TO 16 SAE ORB ADAPTER 1 Valve Manifold and Filter XA1200 108 Original I...

Page 108: ...6 JIC 90 JIC FS 1 H04 H08E038SJSL 1 2 G2X38 8JICFEMST 8JICFEM90L 1 H05 H08E042SJS1 1 2 G2X42 8JICFMST 8JICFM90S 1 1 HFA3105 8 12 8 M JIC TO 12 M SAE ORB ADAPTER 2 2 HFA3105 6 6 M JIC TO 6 SAE ORB STR...

Page 109: ...10JICFMSWST 10JFMSW45 1 H07 H12E047SJS1 3 4 G2 X47 12FJX 12FJX90S 1 H08 H12E048SJSL 3 4 G2X48 12 JIC HJX90L 1 1 HFA3105 12 12 M JIC TO 12 SAE M ORB STRAIT 2 2 HFA3355 10 8 8 ORING X 10 MJIC 45 DEG EL...

Page 110: ...Hoses Item Part No Name Qty H14 71 45 0046 2 DISCHARGE HOSE 1 1 91 45 0023 VICTAULIC CLAMP 2 W GSKT GRUVLO 2 Slurry Discharge Hose XA1200 111 Original Instructions...

Page 111: ...1 450 55 070 WORM GEAR HOSE CLAMP 29 32 SAE8 3 2 71 55 0014 FUEL TANK VENT 1 3 HF12 8HB 3 4 x 1 2 NPT HEX BUSHING 1 4 71 65 0013 FITTING HOSE BARB 3 8 NPT M X 5 16 90 1 5 HF12 6HB 3 4 to 3 8 NPT Hex B...

Page 112: ...Item Part No Name Qty NOT SHOWN HFHG 24 NYLON PROTECTIVE SLEEVE 3 4 HOSE 1 Fuel Tank XA1200 113 Original Instructions...

Page 113: ...STAGRIP 174 H16 190145 HOSE PUSH ON 3 8 250 PSI INSTAGRIP 28 H17 190145 HOSE PUSH ON 3 8 250 PSI INSTAGRIP 174 1 450 55 070 WORM GEAR HOSE CLAMP 29 32 SAE8 4 NOT SHOWN HFHG 24 NYLON PROTECTIVE SLEEVE...

Page 114: ...WASHER MAGNI 501 44 4 B10 1107 8 5 8 11NC X 1 3 4 L GR 8 HHCS 10 5 71 01 1011 FUEL TANK HITCH GUSSET STRAIGHT PULL 1 6 71 03 0012 STRAIGHT PULL HITCH WELDMENT PILOT 1 7 71 01 1012 HYDRAULIC TANK HITCH...

Page 115: ...B06 1604SF 8 3 8 16NC X 1 L SERRATED FLNG GR8 8 5 91 33 0100 HINGE WELD GEN 3 2 6 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 8 7 N06 16H 8 3 8 16NC Hex Nut gr 8 4 8 W06L 3 8 LOCK WASHER MAGNI 501 4...

Page 116: ...19 71 31 0020 SAFETY RAIL SUPPORT TAB 1 20 71 05 0019 SAFETY CHAIN W CLEVIS 2 21 B10 1119 8 5 8 11NC x 4 3 4 L HHCS gr 8 2 22 71 05 0009 PINTLE EYE 1 23 N10 11L 8 5 8 11 NC LOCK NUT GR 8 2 24 71 05 00...

Page 117: ...MAGNI 501 8 3 B10 1110 8 BOLT 5 8 11X2 1 2 8 8 4 W10L 5 8 LOCK WASHER 8 5 N10 11 8 HEX NUT 8 6 71 05 0012 LIPPERT 13 8K RUBBER TORSION AXLE 0DEG 2 7 71 01 1016 REAR AXLE SPACER 2 8 PNNA NUT 32 9 71 05...

Page 118: ...LIGHT 2 4 N 10 24K 10 24 UNC KEP NUT 4 5 71 05 0018 AMBER RECTANGULAR REFLECTOR 2 6 B06 1604 8 3 8 16NC X 1 HHCS GR8 28 7 W06F 3 8 FLAT WASHER 56 8 N06 16H 8 3 8 16NC Hex Nut gr 8 28 9 W06L 3 8 LOCK W...

Page 119: ...Item Part No Name Qty 13 71 03 1003 FENDER HALF L T WELD 2 14 71 01 1017 REAR FENDER SPACER 4 15 71 05 0014 FENDER U BOLT 8 Fenders XA1200 120 Original Instructions...

Page 120: ...4 HHCS 8 5 71 01 0035 BUMPER MOUNT 2 6 91 35 0003 CORNER MARKER LIGHT LED RED 2 7 B 10 2403B 10 24NC X 3 4 BUT HEAD ALLEN 6 8 N 10 24K 10 24 UNC KEP NUT 6 9 412 35 004 GROMMET FOR 6 OVAL LIGHTS 2 10...

Page 121: ...4 20SF 8 1 4 20 SERRATED FLANGE HEX GR8 ZINC 2 15 71 05 0016 LED LICENSE LIGHT 1 NOT SHOWN 412 35 020 AMP SUPERSEAL CONNECTOR 4 NOT SHOWN 71 05 0027 5 WAY WISHBONE CONNECTOR MALE 1 NOT SHOWN 91 35 000...

Page 122: ...Item Part No Name Qty 1 N05 18SF 5 16 18 SERRATED HEX FLANGE NUT ZIN 2 2 71 05 0007 JUNCTION BOX 1 3 W05F 5 16 FLAT WASHER 2 4 B05 1804 8 5 16 18NC X 1 HHCS GR 8 2 Junction Box Slurry Tank XA1200 123...

Page 123: ...1805 8 5 16 18NC X 1 1 4 HHCS GR 8 2 2 W05F 5 16 FLAT WASHER 8 3 N05 18SF 5 16 18 SERRATED HEX FLANGE NUT ZIN 2 4 71 05 0007 JUNCTION BOX 1 NOT SHOWN 71 05 0028 MOLDED 5 WAY CONNECTOR FEMALE 1 Junctio...

Page 124: ...1 4 BUTTON HEAD SHCS SS 10 3 W06F 3 8 FLAT WASHER 20 4 N06 16L SS 3 8 16NC LOCKNUT SS 10 5 N10 11 8 HEX NUT 18 6 W10L 5 8 LOCK WASHER 18 7 W10F 5 8 FLAT WASHER MAGNI 501 36 8 B10 1107 8 5 8 11NC X 1 3...

Page 125: ...06L 3 8 LOCK WASHER MAGNI 501 15 5 N06 16H 8 3 8 16NC Hex Nut gr 8 15 6 71 03 0005 TANK TO DECK RAIL WELD 1 7 N08 13 8 HEX NUT 16 8 W08L 1 2 LOCKWASHER MAG 501 16 9 W08F 1 2 FLAT WASHER 32 10 B08 1314...

Page 126: ...Item Part No Name Qty 13 71 03 0002 FRONT DECK CORNER RAIL WELD LEFT 1 Deck Railing XA1200 127 Original Instructions...

Page 127: ...1 5 B08 1306 8 1 2 13NC X 1 1 2 HHCS GR 8 12 6 71 05 0001 ELECTRIC TRAILER JACK 1 Not Shown 71 05 0035 CONTACTOR KIT RELAY FOR 71 05 0001 1 7 B08 1308 8 1 2 13NC x 2 HHCS gr 8 2 8 B 10 2403B SS 10 24N...

Page 128: ...No Name Qty 11 N 10 24K 10 24 UNC KEP NUT 4 NOT SHOWN 71 73 0011 POSITIVE CABLE FOR GN ELECTRIC JACK 1 NOW SHOWN 71 73 0012 NEGATIVE CABLE FOR GN ELECTRIC JACK 1 Trailer Jack XA1200 129 Original Inst...

Page 129: ...S 2 4 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 2 5 W04F 1 4 FLAT WASHER 2 6 N04 20L 8 1 4 20 LOCKNUT 1 7 B04 2003B 8 1 4 20 NC X 3 4 BUTTON HEAD SHCS 1 8 71 05 0003 BREAKAWAY SWITCH 1 NOT SHOWN 71...

Page 130: ...5 8 FLAT WASHER MAGNI 501 8 3 B10 1110 8 BOLT 5 8 11X2 1 2 8 8 4 W10L 5 8 LOCK WASHER 8 5 N10 11 8 HEX NUT 8 6 71 05 0011 LIPPERT 13 8K RUBBER TORSION AXLE 2 7 PNNA NUT 32 8 71 05 0013 TRAILER WHEEL...

Page 131: ...KER LIGHT 2 4 N 10 24K 10 24 UNC KEP NUT 4 5 71 05 0018 AMBER RECTANGULAR REFLECTOR 2 6 B06 1604 8 3 8 16NC X 1 HHCS GR8 28 7 W06F 3 8 FLAT WASHER 56 8 N06 16H 8 3 8 16NC Hex Nut gr 8 28 9 W06L 3 8 LO...

Page 132: ...Item Part No Name Qty 13 71 03 0015 FENDER L GN WELD 2 14 71 05 0014 FENDER U BOLT 8 Fenders XA1200 133 Original Instructions...

Page 133: ...HHCS 8 5 71 01 0035 BUMPER MOUNT 2 6 91 35 0003 CORNER MARKER LIGHT LED RED 2 7 B 10 2403B 10 24NC X 3 4 BUT HEAD ALLEN 6 8 N 10 24K 10 24 UNC KEP NUT 6 9 412 35 004 GROMMET FOR 6 OVAL LIGHTS 2 10 41...

Page 134: ...4 20SF 8 1 4 20 SERRATED FLANGE HEX GR8 ZINC 2 15 71 05 0016 LED LICENSE LIGHT 1 NOT SHOWN 412 35 020 AMP SUPERSEAL CONNECTOR 4 NOT SHOWN 71 05 0027 5 WAY WISHBONE CONNECTOR MALE 1 NOT SHOWN 91 35 000...

Page 135: ...tem Part No Name Qty 1 N05 18SF 5 16 18 SERRATED HEX FLANGE NUT ZIN 2 2 71 05 0007 JUNCTION BOX 1 3 W05F 5 16 FLAT WASHER 2 4 B05 1804 8 5 16 18NC X 1 HHCS GR 8 2 Junction Box Slurry Tank XA1200 136 O...

Page 136: ...05 8 5 16 18NC X 1 1 4 HHCS GR 8 2 2 W05F 5 16 FLAT WASHER 8 3 N05 18SF 5 16 18 SERRATED HEX FLANGE NUT ZIN 2 4 71 05 0007 JUNCTION BOX 1 NOT SHOWN 71 05 0028 MOLDED 5 WAY CONNECTOR FEMALE 1 Junction...

Page 137: ...8 3 8 16NC X 1 L SERRATED FLNG GR8 5 2 71 35 0001 TOOL BOX 1 3 71 03 0017 TOOLBOX MOUNTING ATTACHMENT WELD 1 4 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 5 5 91 75 0005 SQ U BOLT 3 8 16 X 2 INSD X...

Page 138: ...OSE REEL 1 2 B06 1606 8 3 8 16NC X 1 1 2 HHCS GR8 MAG 501 4 3 W06F 3 8 FLAT WASHER 8 4 91 32 0054 SPACER UHMW 1 2 ID X 1 OD 1 4 L 4 5 W06L 3 8 LOCK WASHER MAGNI 501 4 6 N06 16H 8 3 8 16NC Hex Nut gr 8...

Page 139: ...SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 2 6 W08L 1 2 LOCKWASHER MAG 501 2 7 N08 13L 8 1 2 13NC GR 8 LOCKNUT 2 8 N04 20SF 8 1 4 20 SERRATED FLANGE HEX GR8 ZINC 1 9 N 10 24K 10 24 UNC KEP NUT 2 10 91 35...

Page 140: ...Item Part No Name Qty 13 91 35 0011 DRAW LATCH ANCHOR 1 14 91 35 0010 DRAW LATCH 1 15 B04 2003B 8 1 4 20 NC X 3 4 BUTTON HEAD SHCS 1 Hose Rollers and Retainer XA1200 141 Original Instructions...

Page 141: ...009 1 1 4 200 PSI X 200 MALE PIPE 1 3 91 45 0087 CAM LOCK 1 1 4 FEMALE X FEMALE PIPE BRA 1 4 B06 1603SF 8 3 8 16NC X 3 4 L SERRATED FLNG GR8 2 5 91 45 0102 PIN LOCK ASSEMBLY 1 6 N06 16SF 8 3 8 16NC SE...

Page 142: ...N HEAD SHCS 4 3 170347 SWITCH BOOT BLACK 2 4 170346 MOMENTARY START SWITCH 2 5 170088 Locknut Conduit 1 2 NPT 1 6 170087 Strain Relief 1 2 NPT Olflex 1 7 B06 1604SF 8 3 8 16NC X 1 L SERRATED FLNG GR8...

Page 143: ...SE REEL MOTOR PLATE 1 5 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 4 6 B06 1604SF 8 3 8 16NC X 1 L SERRATED FLNG GR8 4 7 71 65 0023 HOSE REEL MOTOR YPT 1 8 HFA3105 4 6 4 M JIC TO 6 SAE ORB STRAIT 2...

Page 144: ...t No Name Qty KIT 91 46 0002 NOZZLE KIT HR 1 1 91 40 0014 REMOTE VALVE 1 2 91 40 0011 50 HR NOZZLE ASM 1 3 91 40 0012 25 HR NOZZLE ASM 1 4 91 40 0013 STRAIGHT HR NOZZLE ASM 1 Nozzle Kit XA1200 145 Ori...

Page 145: ...E015SJSN 1 4 G2X15 4 JIC FEM SW MDDP90 1 H21 H04E051SJSJ 1 4 G2 X 51 4 JIC FEM SWIVEL 1 H22 H04E051SJSJ 1 4 G2 X 51 4 JIC FEM SWIVEL 1 1 HFA3105 4 6 4 M JIC TO 6 SAE ORB STRAIT 2 2 HF3905 4 4 M JIC BU...

Page 146: ...em Part No Name Qty H21 H04E051SJSJ 1 4 G2 X 51 4 JIC FEM SWIVEL 1 H22 H04E051SJSJ 1 4 G2 X 51 4 JIC FEM SWIVEL 1 1 HFA3105 4 12 4 M JIC TO 12 SAE ORB STRAIT 2 Valve Manifold XA1200 147 Original Instr...

Page 147: ...CAM LOCK 1 1 2 FEMALE X FEMALE PIPE BRA 1 3 91 45 0090 CAM LOCK 1 1 2 MALE X FEMALE PIPE BRASS 1 4 160014 ELBOW 1 1 2 90 DEG 150 MI 1 5 91 45 0091 CAM LOCK 1 1 2 FEMALE X MALE PIPE BRASS 1 6 91 45 00...

Page 148: ...ine Base 124 137 Junction Box Slurry Tank 123 136 Ladder Access 59 Ladder Access Gate 61 Motor 144 Motor to Platform Bulkhead 146 Nozzle Kit 145 Operations Manual 1 Radiator Fan 88 Radiator and CAC Tu...

Page 149: ...71 01 1012 115 71 01 1015 118 131 71 01 1016 118 71 01 1017 120 71 03 0002 127 71 03 0003 126 71 03 0004 126 71 03 0005 126 126 71 03 0007 132 71 03 0011 125 71 03 0012 115 71 03 0013 121 134 71 03 0...

Page 150: ...0021 73 71 33 0022 52 71 33 0023 54 71 33 0024 57 71 33 0027 58 71 35 0001 62 138 71 40 0006 73 102 71 40 0014 73 102 71 40 0015 73 102 71 41 0009 70 71 41 0011 70 71 41 0012 70 71 42 0011 72 71 42 0...

Page 151: ...33 0027 67 91 33 0094 61 91 33 0100 61 116 91 33 0108 67 91 35 0001 99 91 35 0002 122 135 91 35 0003 121 134 91 35 0004 119 132 91 35 0005 122 135 91 35 0009 61 91 35 0010 67 141 91 35 0011 67 141 91...

Page 152: ...79 91 115 118 125 131 B10 1116 8 80 B10 1119 8 117 B10 1804 8 77 B10M 1 535L 10 82 B12 1014 8 64 B12M 1 7525 8 8 80 GFC1 8PT 64 77 H04E013SJSN 90 146 H04E015SJSN 146 H04E051SJSJ 146 146 147 147 H04E1...

Page 153: ...L 8 63 66 73 140 N10 11 8 48 49 77 78 90 93 115 118 125 131 N10 11L 8 80 117 N12 10 8 64 W04F 59 73 95 97 100 117 130 144 W04L 59 97 100 144 W05F 69 73 101 123 124 136 137 W05L 69 73 W06F 49 51 52 54...