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rev. 011413

Model XL20

 2 Ton Low Lift Service Jack

For Technical Questions, Call: 1-800-879-7316

Warning information

This is the safety alert symbol. It is used to alert you 
to potential personal injury hazards. Obey all safety 
messages that follow this symbol to avoid possible 
injury or death.

            imPortant: rEaD tHESE inStrUCtionS BEforE oPErating

BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING 
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.

It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsiblity of 
the device owner to keep this manual intact and in a convenient location for all to see and read. 

Contact PowerStation, LLC for a replace-

ment label if your stand's label is not readable.

 If the operator is not fluent in English, the product and safety instructions shall be read to 

and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator 
comprehends its contents.

tHE natUrE of HaZarDoUS SitUationS

The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means, but only 
by the exercise of intelligence, care, and common sense. It is essential to have personnel involved in the use and operation of the device 
who are careful, competent, trained, and qualified in the safe operation of the device and its proper use when servicing motor vehicles 
and their components. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, 
overloading, off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not intended.

mEtHoDS to aVoiD HaZarDoUS SitUationS

 

•  Read, study, understand and follow all instructions before operating this device.

 

•  Inspect the jack before each use. Do not use jack if damaged, altered, modified, in poor condition, leaking hydraulic fluid, or

 

   unstable due to loose or missing components. Make corrections before using.

 

•  Lift only on areas of the vehicle as specified by the vehicle manufacturer.

 

•  Wear eye protection that meets ANSI Z87.1 and OSHA standards.

 

•  Do not use jack beyond its rated capacity.

 

•  This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the load before  

 

 

  working on the vehicle.

 

•  Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.

 

•  Center load on saddle. Be sure setup is stable before working on vehicle.

 

•  Do not move or dolly the vehicle while on the jack.

 

•  Do not use saddle adapters or saddle extenders between the stock lifting saddle and the load.

 

•  Do not use any adapters unless approved or supplied by PowerStation, LLC.

 

•  Always lower the jack slowly and carefully.

 

•   This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.  

  

Wash hands thoroughly after handling.

 

•   Failure to heed these warnings may result in fatal personal injury and/or property damage.

ConSEQUEnCES of not aVoiDing HaZarDoUS SitUationS

Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS, 
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS 
could cause accidents resulting in serious or fatal personal injury and/or property damage.

WARNING: Indicates a hazardous situation 
which, if not avoided, could result in death 
or serious injury.

WARNING

WARNING

WARNING

WARNING

Summary of Contents for XL20

Page 1: ...ment for a purpose for which it was not intended METHODS TO AVOID HAZARDOUS SITUATIONS Read study understand and follow all instructions before operating this device Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as s...

Page 2: ...e bottom of the handle Secure the handle in the handle socket by tightening the handle bolt 3 Sometime air gets trapped in the hydraulic system during shipping and handling If the pump feels spongy or there is not a full incremental pump stroke or the jack will not raise to maximum height follow these instructions in order to purge air from the system a With the lift arm in its completely retracte...

Page 3: ...hazards Obey all instructions to avoid possible injury or death 1 Always store the jack in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The jack must be cleaned of water snow sand or grit before using 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general purpose gre...

Page 4: ...g a grease gun add grease to grease fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearings and both front wheels Use white lithium spray grease only Tighten all acce...

Page 5: ...t Assembly 1 Rear Caster Assembly 2 Roller Shaft 1 Bolt M10x22 4 Spring 2 Washer 10 4 Pin 4x55 1 Bolt M8 4 Hydraulic Unit Adaptor 1 Washer 8 4 Retaining Ring 19 2 Shaft 2 Cover plate 1 Handle Yoke Bolt 2 Lift Arm Shaft 1 Washer 18 2 Linkage 2 Retaining Ring 25 2 Screw 2 Bolt M5x12 4 Retaining ring 16 2 Rubber sleeve 2 Lifting arm assembly 1 Connecting Rod 1 Saddle 1 Roller 1 Saddle screw 1 Retaini...

Page 6: ... LLC will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than PowerStation LLC The foregoing obligation is PowerStation LLCs sole liabil...

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