Armstrong Design Envelope 4300, Installation And Operating Instructions Manual

Page 1: ...Design Envelope 4300 4380 Vertical In line Pumping Unit With iECM 1 10 HP Motor Installation and operating instructions File No 101 80 Date june 15 2017 Supersedes 101 80 Date may 3 2017 ...

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Page 3: ...s 485 wiring 15 2 4 2 Ethernet 15 2 4 3 CANBUS wiring 15 2 4 4 Networking Options 15 3 0 Networking controls 16 3 1 Modbus ip rtu 16 3 2 BACnet ip ms tp 17 4 0 Operation 18 4 1 Start up checklist 18 4 2 Starting pump 18 4 3 Touch screen 19 4 3 1 Login 19 4 3 2 Logout 19 4 3 3 About 20 4 3 4 General Settings 21 4 3 5 Manual Auto Mode 22 4 3 6 Pump control 23 4 3 7 Alarms Warnings 24 4 3 8 Trend Gra...

Page 4: ...p insulation techniques appropriate measures must be taken to minimize risk for operating personnel The ambi ent temperature for standard motors must be no greater than 40 c 104 f 1 1 3 enclosure rating The standard enclosure rating for Design Envelope 4300 and Design Envelope 4380 integrated controls is ul Type 12 ipp55 If the pump is to be installed in a wet or dusty environ ment then a higher e...

Page 5: ...sary for effective pump operation Do not install more than one expansion tank connection into any closed hydronic system Electric motor driven pumps should not be located in damp or dusty location without special protection Airflow into the motor and or motor fan should not be obstructed It is good practice to leave sufficient space around equipment for operation maintenance and service needs 1 2 ...

Page 6: ...ended field pressure gauge piping arrangement Flo trex valve Hangers support the weight of the filled piping pumps and fittings Pipe hanger typ see specification for size and type System outlet Flush line 1 2 2 4 Fig 1 2 2 4 illustrates a similar arrangement to Fig 1 2 2 2 with additional floor mounted pipe stools isolated from the structure by waffle style neoprene isolation pads under the Armstr...

Page 7: ... piped successfully into grooved piping systems In line pumps are supported well by grooved piping however flange adapter locking devices or a welded flange at the pump should be used to prevent the pos sibility of pipe mounted pumps rotating in the piping Armstrong offers grooved suction guides with cast in outlet flanges and Flo Trex valves with Armgrip fittings to prevent this possibility fig 1...

Page 8: ... 1 2 2 11 important Design Envelope pumps contain a tapped hole in the motor bracket above the discharge flange see fig 1 2 2 12 for draining the well Pipe this drain hole to a floor drain to avoid overflow of the cavity caused by collecting chilled water con densate or from seal failure fig 1 2 2 12 1 2 3 pump piping general Never connect a pump to piping unless extra care is taken to measure and...

Page 9: ...alves on both sides of the coupling 2 0 electrical setup 2 1 precautions Safety risk of death All electrical connections should be carried out by a qualified and authorised electrician in accordance with local site regulations and the latest issue of the iee regulations Before removing the system must be disconnected from the mains supply After switching off wait for at least 4 minutes for the cap...

Page 10: ...agram for derating of output current versus altitude at ta Max 104 f 40 c 2 1 4 3 derating for running at low speed When a centrifugal pump or a fan is controlled by a 4300 4380 Motor it is not necessary to reduce the output at low speed because the load characteristic of the centrifugal pumps fans automatically ensures the necessary reduction The 4300 4380 iECM motors running constant load torque...

Page 11: ...stallation The drive turns off to protect the igbt transistors and the intermediate circuit capacitors when a certain voltage level is reached on DCbus 2 1 4 5 mains supply interference harmonics A motor integral drive takes up a non sinusoidal current from mains A non sinusoidal current can be transformed by means of a Fourier analysis and split up into sine wave currents with different frequenci...

Page 12: ...ient Temperature 25 c 60 c Min ambient temperature at full operation 0 c Altitude 0 3000m de rate 1 per 100m above 1000m Compliance with Standards en 61800 3 2004 Adjustable speed electrical power drive systems emc requirements iec 61800 5 1 Adjustable speed electrical drive sys tems part 5 1 safety requirements electrical thermal and energy en 60204 1 Safety of machinery electrical emc equipment ...

Page 13: ...ion When you remove the front cover pay attention to the wiring connection of the control board unplug the connection and remove completely the cover warning Before removing the system must be disconnected from the mains supply After switching off wait for at least 4 minutes for the capacitors to discharge before opening the cover power from mcc a b 2 5 mm a b 3 mm ...

Page 14: ...grammable pin12 gnd gnd of the control pin13 anout 4 20ma Analog output 4 20mA 500Ωtyp pin14 gnd gnd of the control pin15 comm_in Pull to gnd for npn input pull to 24v for pnp input pin16 24vext Auxiliary power supply 24V 200mA pin17 digin2 Digital input 2 pin18 digin1 Digital input 1 for run stop pin19 gndext gnd for 24vext pin20 24vext Auxiliary power supply 24V 200mA 2 3 6 relay output J5 J8 fo...

Page 15: ...against short circuit to avoid electrical or fire hazard The frequency converter provides full short circuit protection in case of a short circuit on the motor output 2 4 design envelope pump controller wiring fig 2 4 Controller Board 2 4 1 rs 485 wiring For Modbus rtu or BACNet ms tp connection to building au tomation system connect rs485 cable to this port per fig 2 4 2 4 2 ethernet and wifi con...

Page 16: ...ack alarm 10089 0 ok 1 alarm Pump drive fault 152 Set pump to hand mode 153 Set pump to off 154 Set pump to auto mode 30041 0 1000 0 100 Pump speed 30054 0 10000 0 1000 0 amps Pump drive current 30055 0 10000 0 1000 0 VAC Pump drive AC voltage 30056 0 10000 0 1000 0 kW Pump drive power 30057 0 1000 0 0 100 0 Pump drive speed feedback 30094 0 32767 0 0 3276 7 Pump head 40139 0 1000 0 0 100 0 Pump h...

Page 17: ...Set pump to hand mode DI152 Set pump to off DI153 Set pump to auto mode AO040 0 1000 0 100 Pump speed AO053 0 10000 0 1000 0 amps Pump drive current AO054 0 10000 0 1000 0 VAC Pump drive AC voltage AO055 0 10000 0 1000 0 kW Pump drive power AO056 0 1000 0 0 100 0 Pump drive speed feedback AO093 0 32767 0 0 3276 7 Pump head AI138 0 1000 0 0 100 0 Pump hand speed AI150 0 9999 0 0 999 9 Design head A...

Page 18: ...ar of air Design Envelope close coupled units are fitted with seal flush vent lines piped to the pump suction area When these units operate residual air is drawn out of the pump towards the suc tion piping energize the motor momentarily and check that the rotation corresponds with the directional arrow on the pump casing clockwise when viewed from non drive end of motor Start the pump with the dis...

Page 19: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 19 4 3 touch screen 4 3 1 login Default Password 1234 4 3 2 logout 1234 ...

Page 20: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 20 4 3 3 about The physical design software user interface are protected by patents trademarks ...

Page 21: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 21 4 3 4 general settings save save ...

Page 22: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 22 4 3 5 manual auto mode ...

Page 23: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 23 4 3 6 pump control Single IO save Purchased Services ...

Page 24: ...installation operating instructions Design Envelope 4300 4380 Vertical In line Pumping Unit 24 4 3 7 alarms warnings ...

Page 25: ...l 1 Password Armstrong1 Default user level 2 Password Armstrong12 To access the control modes Press settings Pump 5 0 control modes 5 1 constant flow Design Envelope pumps can be configured to maintain a con stant pump flow in a system as the system head varies This ef fectively simulates speed control by a flow meter in the piping 0 0 20 40 60 80 100 200 400 600 800 1000 1200 120 140 160 180 head...

Page 26: ... the remote sensor As the flow required by the system is reduced the pump automatically reduces the head devel oped according to the pre set control curve 0 0 20 40 60 80 100 200 400 600 800 1000 1200 120 140 160 180 head flow target curve Quadratic Control Curve 5 5 quadratic curve control with minimum flow protection This configuration is designed for hvac hydronic systems where flow sensitive e...

Page 27: ...e best pumping efficiency level for the required flow This controller is available for all Design Envelope equipment to a total quantity of 6 units head efficiency flow 1 pump 1p eff 2p eff 3p eff 4p eff 2 pumps 3 pumps 4 pumps pspc control curve 5 9 2 100 capacity split units When duty standby is specified enter the total system flow into ACE Online or ADEPT then select 2 100 unit split for a sup...

Page 28: ...ac systems Do not run the pump unless properly filled with water as the mechanical seals need a film of liquid between the faces for proper operation Mechanical seals may weep slightly at start up Allow the pump to continue operating for several hours and the mechani cal seal to seat properly prior to calling for service personnel warning Hydronic system components may be pressurized which if sudd...

Page 29: ...the shaft and remove the coupling half Tighten all collar set screws 156 evenly and diagonally h Fit the motor shaft key 05 and the pump shaft key 149 then install the keyed coupling half 140 first note For easier coupling installation motor and pump shaft keys 05 149 should be 180 degrees from the working area To auto matically locate the impeller in the pump insert the coupling screw Allan wrenc...

Page 30: ...crew 86 is loosened A heavy screwdriver or pry bar may be inserted in between the impeller blades to en able the impeller cap screw 86 to be backed off with a socket wrench note be careful not to damage the impeller blades Remove the impeller cap screw and washer 86 83 g Pump impeller Using wheel pullers with the jaws behind the rear shroud of the impeller 80 Behind a vane at each side pull the im...

Page 31: ...Hold the impeller the same way as when the cap screw was success fully loosened pry bar or screw driver placed carefully between the impeller blades and tighten the cap screw with a socket wrench p Install new adapter O ring Insert new adapter O ring into the O ring groove of the adapter and apply silicon or glycerine lubricant around the O ring q Clamp Ring Insert Clamp Ring thru the impeller and...

Page 32: ...o see iif the voltage coming to vfd is matching with the settings Check the fuses measure voltage If the alarm per sists after powering up again contact Armstrong Technical Service Internal Voltage An internal voltage generated by vfd is out of range Contact Armstrong Technical Service Internal An internal error to the vfd occurred Cycle power to the pump and check if the alarm reoccurs If it does...

Page 33: ...ly maybe overloaded Check for an overvoltage condition Internal Internal Drive fault Write down the code and contact Armstrong technical support Parameter Incorrect parameter setting Check the parameter settings Startup Start up is not possible Cycle Power Contact Armstrong Technical support Other The fault group is not found Contact Armstrong technical support Communication No communication to th...

Page 34: ... rms interrupting rating suitable fuses iecm drive rating kW 200 v class drive 400 v class drive 0 75 ktn r 10 kts r 6 1 1 ktn r 10 kts r 6 1 5 ktn r 15 kts r 10 2 2 ktn r 20 kts r 10 3 0 ktn r 25 kts r 15 3 7 ktn r 30 4 0 ktn r 30 kts r 20 5 5 ktn r 50 kts r 25 7 5 ktn r 60 kts r 30 All cabling must comply with national and local regulations on cable cross sections and ambient temperature b i r m...