ASE 2000, Owner'S Manual

Page 1: ...2170 Winston Park Drive Oakville Ontario L6H 5W1 Owner s Manual 2000 Hydraulic Swing Hoist ...

Page 2: ...siderations 11 General 11 Operating Instructions 12 Hydraulic Power Pack Operation 12 Maintenance 13 Maintenance Chart 13 Check the Hydraulic Fuel Level 13 Changing the Hydraulic Oil 13 Clean Hydraulic Filters 14 Check Hydraulic Lines 14 Check Engine Oil Level Gasoline Model Only 14 Change Engine Oil Gasoline Model Only 14 Change Engine Oil Filter Gasoline Model Only 14 Service Air Cleaner Gasolin...

Page 3: ... owner Kettle 1 Inspected 2 Operator wearing face shield and proper clothing 3 Fire extinguisher 4 Proper placement of all equipment 5 Propane secured 20 feet away from kettle 6 Guardrails at outlet area 7 Area Roped Off On Ground 1 Ground fault box at electrical power source 2 Emergency phone numbers posted 3 Hard hats are being worn Steep Roofing 4 in 12 1 Scaffold Guardrails Fence Catch Platfor...

Page 4: ...on Ensure the pin between the cylinder mount and counterweight boom are connected via the sliding tube and are in good condition Ensure the wing bolt on the sliding tube is tightened and doesn t allow the cylinder mount to move Ensure the pin and hairpin between the front frame and cylinder frame are connected and are in good condition Ensure the pin and hairpin connecting the cylinder to the cyli...

Page 5: ...l 2 Prior to setting up this hoist there must be a plan of action outlining the work to be accomplished individual responsibilities personal protective equipment and method of communication 3 A good line of communication must be maintained between the hoist operator and the ground crew Walkie Talkies cell phones or other methods of voice communication should be used whenever possible at the very l...

Page 6: ...y of the hoist 32 Inspect the cable before each use Never operate the hoist with damaged cable Use only galvanized aircraft cable as replacement cable See attached cable specifications 33 Do not start the engine until after the hydraulic hoses are connected Make certain all connecting pins and hardware on the frame components are tightened securely before operating the hoist 34 Use guardrails on e...

Page 7: ...0ft Cable 60m Hoist Cable Maximum Capacity 1000ft Cable 305m Boom Overhangs Roof 5ft 1 524m Maximum Height Under Hook to Roof Deck Frame Weight Counterweight Boom Swing Boom Front Vertical Frame Lower Telescopic Support Safety Fence Cylinder Support Frame Hydraulic Cylinder Hydraulic Winch Hydraulic Power Pack 170lbs 110lbs 155lbs 15lbs 15lbs 25lbs 25lbs 170lbs 380lbs 78kg 50kg 71kg 7kg 7kg 12kg 1...

Page 8: ...e members are bent or have broken welds 2 Hoist installation and setup cannot proceed until all necessary parts and equipment have been raised to the roof deck where the hoist operations will be done Use a hoist beam swing beam freight elevator or crane for this purpose WARNING ENSURE ALL STRUCTURAL MEMBERS FOR THE HOIST ARE FREE OF DEFECTS AND DAMAGE THAT MAY AFFECT THE INTERGITY OF THE UNIT WARN...

Page 9: ...ove Pin 15 from the swing cylinder and swing the boom in manually High Rise Jobs The frame of the ASE Swing Hoist can be disassembled to fit into elevators for quick and safe transportation to the roof deck Frame Assembly 1 Attach the two parts of the Rear Frame 3 together using the bolts and welded nuts provided 2 Attach the two parts of the Vertical Frame 4 together using the bolts and welded nu...

Page 10: ...r 9ft hoses which have quick connect couplers on one end The three larger quick connects are to be attached to the Hydraulic Winch Unit NOTE The Quick Connect Couplers are all different sizes It is impossible to connect them in the wrong position 4 There are two remaining hoses to connect These are the hoses with the two smallest quick connect couplings These connect to the Hydraulic Cylinder 18 N...

Page 11: ...ble counterweight and shackles from the end of the cable block 2 Reeve the cable through the horizontal cable block and reattach hook 3 Fasten the hook to the loop 24 on the Swing Hoist boom 4 Use the hook located on the bottom of the horizontal cable block for all lifting The hoist will now lift an increased amount of weight at approximately half of the lifting speed WARNING Always inspect the ca...

Page 12: ...0 Motor Oil 8 If the hydraulic oil is repeatedly low check for leaks in the system and repair immediately 9 Engine oil should be checked daily before starting For all other engine maintenance refer to engine manual 2000 Single 2000 Double 1500 Double Double Line Capacity with 200ft Cable 2000 lbs 1500 lbs Single Line Capacity with 200ft Cable 2000 lbs 1600 lbs 1000 lbs Operating Instructions Hydra...

Page 13: ...e Check Engine Rotation Check the Hydraulic Fuel Level The hydraulic tank is located at the end of the Power Pack Fluid levels are monitored with an level gauge This Level Gauge is located on the side of the hydraulic tank Before the engine is first started and after 25 hours of operation check the hydraulic fluid level This machine is designed to use high quality 10W40 oil In high temperature sit...

Page 14: ...that all hydraulic fluid connections and all hydraulic hoses and lines are in good condition BEFORE applying pressure to the system Foreign fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Check Engine Oil Level Gasoline Model Only Check engine oil level before each use See engine manual for detailed instruc...

Page 15: ...uctive harm Wash hands after handling WARNING RESERVE CONNECTIONS may result in sparks which may cause injury ALWAYS connect Disconnect cables in the proper order Replacing the Hoist Cable The hoist cable should be checked for broken or twisted strands before operating The operator should also maintain a watch on the cable throughout the day stopping the unit if broken strands are detected 1 Spool...

Page 16: ...pot being worn into one edge of the pulley this indicates that the pulley had stopped rotating and the cable has run over the surface During a lift the cable is under a large amount of stress and is extremely tight By running over a pulley without it rotating it can easily cut the pulley in half The operator should keep an eye on the pulleys while operating the hoist If a pulley ceases to rotate t...

Page 17: ...All Seasons Equipment Owner s Manual 2000 Hydraulic Swing Hoist 17 Parts Drawings Certificate ...

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Page 25: ...WCB Publications http www worksafebc com Publications default asp Manitoba Manitoba Labour http www gov mb ca labour safety Contact List http www gov mb ca labour safety contactus html New Brunswick Regional Offices http www whscc nb ca index_e asp Newfoundland and Labrador Occupational Health and Safety http www gs gov nl ca ohs Contact List Regional Offices http www gov nl ca gs ohs locations st...

Page 26: ...All Seasons Equipment Owner s Manual 2000 Hydraulic Swing Hoist 26 Stickers Decals ...