ASKAYNAK 201 TIG PFC, User Manual

Page 1: ...ars limited spare part warranty Clamps and cables excluded Welding method and specifications TIG Welding MMA Welding 1 Phase 2 5 4 0 mm 220V 1Ph TIG Welding Machine Arc Welding Machine USER MANUAL USER MANUAL ...

Page 2: ... Model Brand Model Yukarıda tanımlanan beyanın nesnesi ilgili uyumlaştırılmış AB mevzuatı ile uyumludur The object of the declaration described above is in conformity with the relevant union harmonisation legislation Direktifler Directives Uyumlaştırılmış Standartlar Harmonised Standards Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir This declaration of conformity is issued...

Page 3: ...ve TİCARET A Ş Safety in Welding 36 41 General Characteristics 42 Installation and Operator Instructions 43 Preparations for Work 44 45 Maintenance and Troubleshooting 46 49 Electromagnetic Compliance 50 52 Efficient Use in Terms of Energy Consumption 52 Unpacking 52 Transportation and Storage Conditions 52 De commissioning the Welding Machine 52 Warning Label and Technical Specification Table 53 ...

Page 4: ...lt in serious injuries loss of life and damages in the machine Welding works should not be performed in a careless pre occupied tied or sleepless state Arc welding is a safe application only when adequate measures against any potential hazards are taken If those measures are missed or ignored it might result in serious or probably fatal electrical shock exposure to excessive amounts of smoke and g...

Page 5: ...aking the measures required someone tripping on a live cable in the work environment could still create the risk of electric shock contact with hot metals or falling down All the equipment cables hoses and gas cylinders must be kept away from the floors corridors and stairs etc with heavy traffic The environment must be kept orderly and neat and the work environment must be cleaned after the weldi...

Page 6: ...s and electrode holders replace them with new ones Never immerse the electrodes in water for cooling Do not touch the electrode cables connected to two separate welding machines the voltage carried may be equal to the sum of the open circuit voltage of both machines Please use a safety harness without fail while working on high places to prevent falling because of an electrical shock FUMES AND GAS...

Page 7: ...s away from the welding areas and maintain a fire extinguisher at an easily accessible place The splashes and hot materials ejected by arc welding may fly around easily even from the narrowest opening Do not perform any welding on any barrel container or material until making sure that the measures required for removing the flammable and noxious gases from the environment are taken Never operate t...

Page 8: ...on the magnitude of the fire activate the fire alarm notify the fire department turn off the welding machine and leave the area as fast as possible through the fire exits ELECTRICAL EQUIPMENT Before starting to work on the machine cut the power supply by means of the switch located in the fuse box Make the electrical connections in conformity with the rules currently in force GROUNDING For your sa...

Page 9: ...welding bath accidentally or trip on the cables and fall inviting the risk of an electrical shock to you and the other people around Furthermore the welding splashes may cause risk of burns to the other people in the vicinity Segregating the welding site with a fire proof barrier could reduce the above risks Warn other people in the work area about using work safety equipment In particular if they...

Page 10: ...e consumers while reducing the pollution in the transmission and distribution lines contributing to the sustainable development through the reduction of power losses The Askaynak Inverter 201 TIG PFC is a shielded electrode and TIG welding machines operates in the CC characteristic and features igniting with HF high frequency down slope up slope hot start and short circuit protection properties Op...

Page 11: ...mal operation of the machine may affect the operation of the other machines of this type in the vicinity adversely which may lead to injuries or equipment failure Please read the section Electromagnetic Compliance in this manual 7 Do not operate this machine in temperatures below 10 C and above 40 C with a relative humidity of above 70 8 Do not allow unauthorized people to open the work covers of ...

Page 12: ...o a 16 A slow blow fuse protected line with the plug provided 1 This machine has been designed to operate on 1 phase 220 V AC and 50 60 Hz mains voltage with insulation based on the line neutral voltage values It should be used only with the single phase 3 wire systems with earthed neutral 2 The machine must not be connected to the mains and turned on without a proper protective grounding approved...

Page 13: ...the TIG torch gas hose to the TIG torch gas hose socket 4 Make the connection between the gas cylinder regulator and the gas hose connection socket 12 Connect the TIG torch trigger connector to the TIG torch trigger plug 9 on the front panel of the machine 2 Connect the work clamp to a clean place on the work piece free of paint or rust with the jaws in complete contact 3 Insert the mains cable to...

Page 14: ...k the proper operation of the thermal protection of the machine To check this Load the machine at 200 A at 20 duty cycle If the thermal protection does not activate within approximately 4 5 minutes at this current value something must be wrong with the thermal protection Contact the service in such a case Otherwise overheating may lead to a risk of fire Check the short circuit protection To check ...

Page 15: ...eaning 4 The welding machine should not be cleaned with volatile and synthetic cleaners Use a moist and soapy piece of cloth for cleaning the exterior 5 The maintenance works must be carried out with care Kinking or wrong connection of a cable may be very dangerous for the user 6 Ingress of water or steam should not be allowed in to the welding machine If the machine might be affected by humidity ...

Page 16: ... electrode sticks to the work piece Change the poles correctly and tighten the connections Is the mains voltage 220 V Extension cable of improper length and size used Check and correct as necessary Place the machine on a strong and flat surface Check the cooling fan Contact to the service if necessary Contact to the service Connect properly Check the connections Replace the welding cable Check the...

Page 17: ...the service Check the welding electrode Use a shorter arc distance If the welding electrode has an eccentric problem replace the electrode Change the welding direction in the opposite of arc blow Change the position of the work clamp or place grounding cables on both sides of the work piece Welding current cannot be adjusted properly Not enough penetration Welding current setting too low Input fil...

Page 18: ...ding equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing the welding circuit see note In other cases it could involve constructing an el...

Page 19: ... not be modified in any way except for those changes and adjustments covered in the manufacturer s instructions In particular the spark gaps of arc striking and stabilising devices should be adjusted and maintained according to the manufacturer s recommendations Welding cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the ...

Page 20: ...aste and throw in the thrash Decommission the welding machine in compliance with the local regulations ASKAYNAK Inverter 201 TIG PFC welding machine is sold in a cardboard box Do not buy the machines that are not in the original packaging To remove the machine from the box open the top cover of the box and pull out the machine from the protective bag Do not discard the box and bag keep them for re...

Page 21: ...53 Warning Label and Technical Specification Table Please read the Safety in Welding section in pages 36 41 for detailed information USER MANUAL ...

Page 22: ...54 Spare Parts 1 Accessories Delivered with the Machine TIG Torch Welding clamp and cable Work connection clamp and cable USER MANUAL ...

Page 23: ...83 A 82U7206002 A 82U7733002 82U7471212 82U7463119 82U7406809 ON OFF switch 16A125 250VAC Input supply cable 201 tig PFC Rear panel label 201 Tig PFC Rear panel 201 Tig PFC Fan 120x120 24 V Adda Insulation paper outer Insulation paper inner Holder LEM Hall Output choke 201 Tig PFC Output diodes 60APU04 Metal support of power system 201 Tig PFC Metal bottom panel Heatsink of output rectifiers 201 T...

Page 24: ...56 Electrical Connection Diagram USER MANUAL ...