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ELMON relay 41-322 / 41-822

Safety Relay

Operati ng Manual 

(see last page for validity)

ELMON 

relay

 41-822 / 41-322 Safety Relay

English

Page 03-14

U.S. Editi on 2017

© ASO GmbH

Summary of Contents for ELMON 41-322

Page 1: ...ELMON relay 41 322 41 822 Safety Relay Operating Manual see last page for validity ELMON relay 41 822 41 322 Safety Relay English Page 03 14 U S Edition 2017 ASO GmbH ...

Page 2: ...supplémentaires Componen ausiliari Bijkomende componenten Funk onsprüfung Func onal test Contrôle de fonc on Controllo funzionale Func econtrole Sicherheitssensoren reagieren auf Betä gung Safety sensor response to actua on Le senseur de sécurité réagit à l ac onnement Il sensore di sicurezza reagisce all azionamento Veiligheidssensor reageert op ac vering Sicherheitssensoren reagieren auf Zuleitu...

Page 3: ...utput 8 7 2 Automatic reset 8 7 3 Fault self retaining manual reset 8 7 4 Signaling output without any delay RLU 8 7 5 Signaling output delayed RL 8 8 Mechanical mounting 9 9 Electrical connection 9 9 1 Supply voltage 9 9 2 Connection of sensor 9 9 3 Connection of multiple sensors per sensor circuit 9 9 4 Connection of control circuits 10 9 5 Connection Reset 10 9 6 Connection of signaling contact...

Page 4: ...uctions must be followed and adhered to unconditionally Electrical work must only be carried out by skilled electricians Safety regulations for electrical engineering and from the professional association must be followed In case work has to be carried out on the switching device it must be switched to a voltage free position and checked for freedom from any voltage and secured against being switc...

Page 5: ...fail safe and not checked by testing either The switching device has been designed and type approved in accordance with EN ISO 13849 1 Safety related parts of control systems for category 3 Performance Level e For compliance with category 3 the safety output is set up redundantly with two independent switching elements In addition the device has been type approved according to EN 62061 Functional ...

Page 6: ... specifications Any use for special applications requires prior release by the manufacturer 5 Application example Safety orientated monitoring of a safety contact edge with start release via release pushbutton and separate continuation of the control circuits category 3 compliant application according to EN ISO 13849 1 In order to check the functionality of the load breaking K1 and K2 relays the b...

Page 7: ...ication Example 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V S1 S n 8k2 Ω 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V ...

Page 8: ...8 Safety Relay 5 4 4 Wire Multiple Application Example 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V S1 S n ...

Page 9: ...output indicates the fault Pulse Fault alarm 1 Voltage supply outside the valid value range 2 Fault when testing signal input 3 Output control relay faulty 4 Data transmission between micro controllers faulty 6 3 Connection terminals A1 A2 ELMON relay 41 822 Supply voltage 120 V 50 60 Hz ELMON relay 41 322 Supply voltage 230 V 50 60 Hz B1 B2 Supply voltage 24 V AC DC X1 X2 Connection sensor X3 X4 ...

Page 10: ...turer is liable for incorrect settings or missuse 7 3 Fault self retaining manual reset S1 OFF Following removal a fault of in a sensor circuit or after a voltage failure the switching unit will only release the output s again if the Z1 and Z2 contacts 500 ms after the elimination of the disruption are closed by means of a pushbutton This completely prevents any automatic re start A permanent brid...

Page 11: ... AC DC the voltage must correspond to the requirements for protective low voltages SELV The supply line to the switching device must be protected by means of a 5x20 glass tube fuse 200mA medium time lag Never apply both voltages simultaneously The 120 V 230 V supply voltage must be applied to the A1 and A2 terminals For operation with 24 V the supply voltage must be applied to the B1 and B2 termin...

Page 12: ...rcuit to be monitored to the 13 and 24 terminals If the switching contacts are redundantly continued the factory inserted bridge between the 14 and 23 terminals must be removed In the event of any redundant use of the switching contacts only voltages with the same potential may be connected The use of different voltage potentials does not correspond to any intended use within specifications Depend...

Page 13: ... V at terminals A1 A2 or 24 V AC DC at terminals B1 B2 Tolerance range 10 green Power LED flashes cyclically pulse output Internal fault is indicated by the number of pulses See signal displays red CH1 LED lights up The corresponding sensor is recognized as being operated Check the connections of the corresponding sensors squeezed or brittle supply lines etc Check signal sensor red CH1 LED fast fl...

Page 14: ...ode RL Switch on duration 3 sec Signal relay Housing Polyamide PA 6 6 Self extinguishing according to UL 94 V2 Dimensions HxWxD 99 x 22 5 x 114 mm Protection type IP20 Protection class II protective insulation Pollution Degree 2 Overvoltage category III Rated insulation voltage 250 V Rated impulse voltage resistance 4 00 kV Weight 210 g Temperature range single mounting 20 C to 55 C Temperature ra...

Page 15: ...th applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will the manufacturer be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes ...

Page 16: ... result of its conception and construction as well as the design we put on the market Machine Directive 2006 42 EC EN ISO 13849 1 2015 EN ISO 13849 2 2013 2 EN 62061 2013 09 EN 60947 5 1 2010 04 EN 61000 6 2 2005 EN 61000 6 3 2007 EC type approval Notified Body 0044 TÜV NORD CERT GmbH Langemarckstraße 20 D 45141 Essen EC type examination no 44 205 13031827 This declaration of conformity does not a...

Page 17: ...17 Notes ELMON relay 41 822 41 322 Safety Relay ...

Page 18: ...18 Notes Safety Relay ...

Page 19: ...19 Notes ELMON relay 41 822 41 322 Safety Relay ...

Page 20: ... be assumed for errors or misprints This operating manual is valid for the following versions from V 1 0 to V 5 1 English Safety Relay ASO Safety Solutions Inc 300 Roundhill Drive Unit 6 Rockaway NJ 07866 Phone 1 973 586 9600 Fax 1 973 784 4994 www asosafety com e mail sales us asosafety com ...

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