Astral Pool BDP Series, Manual

Page 1: ...HEAT PUMP BDP ...

Page 2: ...APACITY HYDRAULIC CIRCUIT 12 2 1 4 WATER TREATMENT 12 2 1 5 ELECTRICAL CONNECTIONS 12 2 2 SET UP 12 2 2 1 GOODS RECEPTION 12 2 2 2 DEVICE EMPLACEMENT 13 2 2 3 STARTING THE MACHINE 15 2 2 4 PERFORMANCE FAULTS 15 2 2 5 REGULATION ELEMENTS 20 2 3 PREVENTIVE MAINTENANCE 21 ANNEX A TECHNICAL FEATURES COOLING CIRCUIT 23 ANNEX B OPTIONAL HYDRAULIC CIRCUIT 26 ANNEX C MAIN DIMENSIONS 28 ANNEX D ELECTRIC DI...

Page 3: ...mental capabilities or lacking inexperienced or knowledge unless they have been supervised or instructed about the use of the device by someone responsible for their safety Children should be supervised to ensure they do not play with the device If the electrical inlet wire is damaged it must be replaced by the manufacturer the after sales service or by qualified persons to avoid possible damage A...

Page 4: ...recirculation dehumidified is to provide a drastic reduction in power consumption and therefore operating costs QUIMICO TRATAMIENTO BOMBA VASO DE PISCINA Tubo de cobre Electrovalvula carga Obus de Botella de liquido Antirretorno seguridad Válvula de liquido Válvula de Expansión Válvula de liquido Visor de Filtro deshidratador Evaporadora Condensador Titanio Compresor Condensador Bateria Bateria Sa...

Page 5: ...This option would provide 10 of new air requiring by installations Free Cooling with a tested and sophisticated control system based on proportional enthalpy control automatically detects and keeps the pool room conditions with minimum energy consumption in the building Energy savings reached with these systems against traditional air conditioning makes their placement essential in order to heat a...

Page 6: ... removable to allow access to the inside of the machine for maintenance or for removal of any component thereof The aesthetics of the BDP heat pump is achieved by coating aluminium profiles Heat pumps can be built in modules for later assembly on site by transport conditions and or accessibility to the installation Our Technical Department will consider the right solution in each case 1 2 2 FILTER...

Page 7: ...er differential pressures under 0 25 Kg cm2 at sea level 1 2 5 COOLING CIRCUIT Depending on the model can have one or two circuits optionally you can include more circuits Each consists SCROLL compressors hermetic or semi hermetic with internal protection Evaporator coil made of copper tube and aluminium fins for chlorinated air Battery condenser copper tube and aluminium fins for chlorinated air ...

Page 8: ...pecial for swimming pool water heating Three way valve in hot water inlet regulated according to inlet pool water temperature 4 ELECTRIC EXCHANGER for pool water heating in If you cannot have support of a thermal plant 5 ENTHALPY CONTROL fully automatic regulated by control unit digital display and can be connected to computer with SIEMENS TREND control system DIGITAL CONTROLLER PROGRAMMABLE DISPL...

Page 9: ...ion at all times The electric box in standard models is composed of Main RCD switch Magneto thermal switch Phase Control Contactors and thermal relays Internal Wiring Interconnect terminals and ground Power Terminals Earth leakage switches Electronic Starter for fans Communication protocol Relays Siemens regulation modules ...

Page 10: ... following components depending on model Emergency Stop switch Touch Display Soft Electronic Starter Contactors Thermal relay Siemens Regulation modules Relays 24V Power supply Phase Control Main RCD Breaker Safety Fastener Magneto thermal switches Power terminals Interconnect terminals Comunication Protocol ...

Page 11: ... regarding the unit you need to inform us the model serial number and manufacture year 2 1 2 PROPERLY MACHINE LOCATION 1 It must be placed on a slab strong enough to support the weight avoiding water contact with the bottom of the unit 2 It must take all cautions for avoid any vibration transmission on the floor in the condenser linkages or pipes Rubber or antivibration materials under the chassis...

Page 12: ...o function with clear water no pollution or additives and PH between 7 2 and 7 6 The parts leave the factory without any protection against the ice Therefore it is necessary to drain it during periods of non use 2 1 5 ELECTRICAL CONNECTIONS Our machine has been manufactured to use electrical power according to customer national rules Standard power supply required by all our products is 380 v phas...

Page 13: ...NT Check that the voltage at the line beginning corresponds to the power contained in the construction features sticker wiring diagrams and other documents of the unit Standard Power Required 380 v 3 Ph 50 Hz N T Our warranty does not cover damage to our materials for maltreatment wrong electrical connections wrong operation bad or unsuitable use etc Control wiring cable section disconnectors and ...

Page 14: ...he machine in normal operating setpoints OPTIONS This list is no exhaustive The installer may proceed to any check that he considered appropriate STARTING The installer will follow the instructions described in the previous pages before calling the After Sales Service for starting Also must be checked The hydraulic circuit is ready to operate filled with water drained and its filter has been clean...

Page 15: ...he compressor and cause deterioration Inadequate value is corrected by adjusting the valve superheat expansion WARNING Excessive compressor oil indicates the presence of dissolved refrigerant as a result of insufficient lubrication of the compressor Stop the coolant and look for the cause WARNING Once the equipment has been launched STOP START The machine must be turned ON OFF through the controll...

Page 16: ... are abnormally cold Compressor hit the head Liquid return Check overheating and check expansion valve bulb position Too high HP a Condensing air temperature too high b Insufficient air flow to the condenser c Check for any paper or other objects that block the air inlet to the condenser d Fan turning direction incorrect a Check condenser b Check air flow c Remove objects d Check turning direction...

Page 17: ...suction valves broken Check the valves and remove it High pressure too low Reversing valve faulty Repair or replace I SUCTION PRESSURE TOO LOW TROUBLE DETECTED PROBABLE CAUSES SOLUTIONS Lack of refrigerant Gas leakage in the refrigerant circuit Remove leakage and refill Refrigerant temperature variation at the filter height Liquid filter blocked Replace filter Refrigerant does not pass through the...

Page 18: ... too low b Current absorbed too high due to a too high condensation temperature a Claim to the company b See F C COMPRESSOR OPERATES CONTINUOUSLY TROUBLE DETECTED PROBABLE CAUSES SOLUTIONS The compressor is noisy and high pressure is too low and low pressure is too high Compressor valves faulty Check compressor D NOISY COMPRESSOR TROUBLE DETECTED PROBABLE CAUSES SOLUTIONS Compressor hit the head B...

Page 19: ... inlet temperature Condenser and filter is very dirty Clean it Condenser too hot Excess of air or refrigerant in installation Purge or eliminate refrigerant excess G HP TOO LOW TROUBLE DETECTED PROBABLE CAUSES SOLUTIONS Condenser inlet water is too cold Regulating condensation pressure valve does not act Check Valve control unit and sensor Repair or replacement H SUCTION PRESSURE TOO HIGH TROUBLE ...

Page 20: ...e pressure at which the refrigerant evaporates in the evaporator tubes A low evaporation pressure is usually caused by Lack of refrigerant Thermostatic expansion valve faulty Filter Drier obstructed Compressor discharge system inoperative Power reduction Cold water thermostat regulates the temperature of cold water to the evaporator inlet The most common causes of water temperature in this area ar...

Page 21: ...switch off the machine we disconnect it at main switch board and we do the following tasks Tight all the electrical connections Remove dust from electrical components Visually check the condition of the cooler Systematic search for possible leaks in the cooling circuit If necessary repair and complete the load circuits with refrigerant R 407C Check the color of the oil in the crankcase pilot compr...

Page 22: ...sure check 2 Valves check 2 Piping insulation revision 2 Water installation purge 2 Gas safety components revision 2 Main electric box components revision 2 Water pump revision 2 Motor fan and fan blades revision 2 Sensor operation and readings revision 2 Duct air tightness revision 1 Condensation water draining revision 4 Air filter revision change 4 PRODUCT RECYCLING This machine has a refrigera...

Page 23: ...BDP SERIES ANNEX A TECHNICAL FEATURES COOLING CIRCUIT 1 TECHNICAL FEATURES ...

Page 24: ...2 COOLING CIRCUIT ONE CIRCUIT MODELS ...

Page 25: ...3 COOLING CIRCUIT DOUBLE CIRCUIT MODELS ...

Page 26: ...SERIES BDP ANNEX B OPTIONAL HYDRAULIC CIRCUIT 1 HOT COOL WATER COIL ...

Page 27: ...SERIES BDP For different temperature increases consult technical features sticker 2 CONDENSER ...

Page 28: ...SERIES BDP ANNEX C MAIN DIMENSIONS ...

Page 29: ...SERIES BDP ANNEX D ELECTRIC DIAGRAM CONTROL ...

Page 30: ...SERIES BDP ANNEX E ELECTRIC DIAGRAM POWER ...

Page 31: ...SERIES BDP ANNEX F TERMINAL DIAGRAM ...

Page 32: ...SERIES BDP ANNEX G PLUGS ...

Page 33: ...d applicable regulations 2 CONDITIONS TO WARRANTY 2 1 This warranty covers the products referred to in this manual 2 2 This Warranty Certificate will be solely applicable in the countries of the European Union 2 3 For the effectiveness of this warranty the buyer will have to strictly follow the manufacturer instructions included in the documentation enclosed with the Product whenever this warranty...

Page 34: ...irective 2000 14 UE concerning noise produced by equipment for outdoors use as amended by Directive 2005 88 UE Restrictions in the use of certain risky substances in the electrical and electronic instruments 2011 65 UE RoHS Relative to the electrical and electronic waste products 2012 19 UE RAEE Relative to the electrical and electronic instruments and the management of their waste products Spanis...

Page 35: ...SERIES BDP WE RESERVE THE RIGHT TO CHANGE ALL OR PART OF THE FEATURES OF THE ARTICLES OR CONTENTS OF THIS DOCUMENT WITHOUT NOTICE ...