Astralpool 32505, Technical Manual. Start-Up And Operation

Page 1: ...N 45696 45696 3 MAYA 15 REVERSIBLE Modbus 32505 MAYA 25 REVERSIBLE Modbus 32506 OPTIMA MAYA SERIES HEAT PUMP TECHNICAL MANUAL START UP AND OPERATION MANUAL TÉCNICO ARRANQUE Y FUNCIONAMENTO MANUEL TECHNIQUE MISE EN ROUTE ET FONCTIONNEMENT TECHNISCHES HANDBUCH INBETRIEBNAHME UND BETRIEBSWEISE MANUALE TECNICO AVVIAMENTO E FUNZIONAMENTO MANUAL TÉCNICO ARRANQUE E FUNCIONAMENTO EDITION 4 25 04 2019 ...

Page 2: ... FLUIDRA 2019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 2 ...

Page 3: ...RACTERISTICS 19 6 3 PARAMETER SETTINGS 19 6 4 STARTING BASIC OPERATION 23 6 4 1 OPERATING MODE 23 6 4 2 HEAT MODE 23 6 4 3 COOL MODE CHILLER MODELS 24 6 4 4 AUTO MODE CHILLER MODELS 25 6 4 5 DEFROST FUNCTION 25 6 4 6 WATER PUMP CONTROL 26 6 4 7 CONDICIONES DE FUNCIONAMIENTO VENTILADOR 26 6 4 8 REMOTE SWITCH 27 6 5 PROTECTION SYSTEMS 27 6 5 1 COMPRESSOR DELAY PROTECTION 27 6 5 2 PHASE CONTROL 27 6 ...

Page 4: ...RESSOR RUNNING 28 6 5 10 ANTIFREEZE PROTECTION IN WINTER 28 6 5 11 SENSOR FAULT PROTECTION 29 6 6 TROUBLESHOOTING GUIDE SYSTEM FAULTS AND LIST OF ERROR CODES 29 6 7 DISPLAY functions 35 6 8 35 9 ELECTRICAL CONNECTIONS 38 10 HYDRAULIC CONNECTIONS 40 11 START UP PROCEDURE 40 15 WARRANTY CERTIFICATE 44 ...

Page 5: ...installation and proper performance The warning symbol indicates important information to bear in mind to prevent risk of injuries and or damage for the user and or the equipment The forbidden symbol indicates an operation procedure that is forbidden and will cancel the warranty WE RECOMMEND THAT YOU MAKE A NOTE OF THE FOLLOWING INSTALLER DATE TELEPHONE MODEL SERIAL NO DISTRIBUTOR S STAMP INSTALLE...

Page 6: ...ood these instructions In addition the owner must train and inform the staff periodically The owner must provide the staff adecuate protection gear to interact with the unit The owner is also responsible for ensuring that the machine is always in perfect condition Therefore the following will apply The owner must ensure that maintenance intervals described in these instructions are met The owner m...

Page 7: ...ght work clothes of low tear resistance with narrow sleeves and without protruding elements It is intended for not being trapped by moving parts of the machine Do not wear rings necklaces or other adornment objects SAFETY SHOES Safety shoes protect against heavy falling parts and avoid sliding on slippery surfaces GLASSES AND EARPLUGS They serve to protect the eyes from projections of small medium...

Page 8: ...arts there is a risk of death from electric shock Damage to the insulation or damage to various components can lead to death Only qualified people may work on the electrical installation If you notice any damage to the insulation disconnect power supply and proceed to repair any damage Before starting any work on the electrical installation follow the following rules Remove power supply Safeguard ...

Page 9: ...th refrigerants do not eat drink or smoke Wash your hands after finishing work Wear all necessary protection gear clothing gloves glasses Work in a ventilated place DANGER OF INJURY BY HOT SURFACES The surfaces of some components may become hot during operation of the equipment Contact with skin can cause severe burns When working in the vicinity of hot surfaces wear protection gear clothing and s...

Page 10: ... safety device Make sure that all safety devices are accessible at all times 3 PACKAGING INSPECTION This equipment comes with RECYCLABLE packaging that can withstand rough transport conditions However you should examine the device during installation to ensure there is no damage thus avoiding any subsequent malfunction The MANUFACTURER will not be held responsible in this case 4 EQUIPMENT DESCRIPT...

Page 11: ...ins that are specially designed for corrosive and coastline environments Fan s Axial fan s OPTIMA CHILLER Centrífugal fan s MAYA REVERSIBLE Scroll Compressor G2 titanium water condensers Guaranteed corrosion resistance Coolant gas R 407 C High and Low pressure switches HP LP Expansion by thermostatic mixing valve with external balancer By flow dehydrator filter Hydraulic circuit with waterflow swi...

Page 12: ...of the machine series OPTIMA TABLE 3 MAXIMAL ELECTRICAL DATA OPTIMA CHILLER pág 47 MAYA TABLE 4 MAXIMAL ELECTRICAL DATA MAYA REVERSIBLE pág 47 4 4 ELECTRICAL DIAGRAMS To look up electrical diagrams of the different equipment consult OPTIMA IMAGE 1 ELECTRICAL SCHEME OPTIMA CHILLER 230 V 50 Hz I N pág 48 MAYA IMAGE 2 ELECTRICAL SCHEME MAYA REVERSIBLE OPTIMA CHILLER 400 V 50 Hz III N pág 50 4 5 SIXE ...

Page 13: ... 8 5 2 REQUIREMENTS AND PREVIOUS OPERATIONS All models Check the place where the equipment is to be located is strong enough to support the weight of this To improve the distribution of weights the unit will be placed on a bench according to the designer s criteria Always place the machine in a vertical and level position The PROHEAT II equipment is designed to work o Standard and chiller models O...

Page 14: ...ERATING CONDITIONS Los parámetros físicos y químicos del agua deben de estar en los siguientes valores PH 7 2 a 7 8 Residual chlorine 1 a 2 ppm Alkalinity 80 125 ppm Total dissolved solids 3000 mg l Hardness 200 300 ppm The limits established for working conditions in order to guarantee the proper operation of the equipment are Minimum outside temperature 8 C Maximum pool water temperature 36 C Mi...

Page 15: ...the data sheet may vary if these placement recommendations do not occur It is extremely important that the minimum water flow indicated in the technical sheet is guaranteed If this flow is reduced the compressor dew point is higher and the energy consumption is higher Example of installation of OPTIMA equipment with Axial fan for outdoor installation only V1 V2 V3 By pass valves Required for all m...

Page 16: ...t the air collected by the machine to operate the refrigeration circuit never return to the machine and must be expelled to the street The machine must be located exclusively inside In this example of installation it can be seen that the technical room is perfectly ventilated through a grid of sufficient size to guarantee the correct flow of air through the evaporator And that the driving air is d...

Page 17: ...is value is not respected the heat pump can be damaged For greater load losses available consult Fluidra Comercial 5 4 CONDENSATION DRAIN The MAYA OPTIMA will naturally generate condensation water This water will be gathered inside the machine and will come out through a condensation drain located on the frame of the equipment The installation must have a drain to evacuate such condensation water ...

Page 18: ...11 A12 A13 or A14 DIFFERENT PERIOD OF OPERATION The regulator has two operating modes Heating and Schedule programming In the Heating mode the machine will operate until the water temperature reaches the setpoint temperature set by the user In the Schedule programming mode as many as three machine operating periods can be scheduled See STARTING BASIC OPERATION PHASE MISSING PROTECTION AND SEQUENCE...

Page 19: ...S for 3 seconds to enter the parameter settings menu You can change the following parameters F11 F50 F54 F58 F61 F62 F85 press to select the parameter you want to change Use to select the code press S to show the parameter setting and use to change it Press S again to save the changes and return to the parameter settings menu Press S you can see the value of the parameter after selecting the param...

Page 20: ... funcionando baja velocidad 10ºC F28 Límite superior de temperatura de ventilador baja velocidad 35 100 44 C Diferencial de temperatura 1 C F29 MODOS DE FUNCIONAMIENTO HABILITADOS 0 1 2 3 Depende del modelo de máquina 0 Modo Automático C H 1 Modo Calefacción Heat 2 Modo Enfriamiento Cold 3 Puede elegir el modo M Desescarche F31 Temperatura inicio desescarche 10 0 3 C F32 Temperatura final desescar...

Page 21: ...entilador 0 1 1 1 Habilitado 0 No habilitado F58 Duración del sonido de la alarma del zumbador 0 1 10 0 0 0 Alarma sin sonido 606 El sonido de alarma está activado hasta que se presione alguna tecla F59 Min Temperatura ambiente de encendido de resistencia eléctrica 10 20 12 C Si la resistencia eléctrica está disponible F60 Diferencia de temperatura máxima entre temperatura de entrada y salida del ...

Page 22: ...aporation temperature protection F85 Visualización tiempo en marcha acumulado Day F86 Tiempo de prueba 0 999 OFF Hora El regulador se detendrá si el tiempo acumulativo es superior al tiempo de prueba y muestra el código de error A99 OFF significa no tiempo de prueba F87 Reset tiempo en marcha acumulado no yes no Ajustes del sistema F88 Reset parámetros de fábrica no yes no Reset de todos los parám...

Page 23: ...ifferential temperature In the Heat mode the machine starts heating the water when the probe temperature is lower than the Temperature setpoint Temperature differential and it stops heating when the temperature is higher than the Setpoint temperature Differential temperature In the Auto mode the machine starts cooling when the probe temperature is higher than the Temperature setpoint Auto mode tem...

Page 24: ...019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 24 ENGLISH 6 4 3 COOL MODE CHILLER MODELS Start up process Start up conditions Water intake temperature Setpoint temperature Temperature differential and the Compressor stop time Compressor delay time ...

Page 25: ... words the defrosting calculagraph begins to count when the machine evaporator temperature is lower than defrost start temperature and turns on the defrosting when the value of time reaches defrost start time The calculagraph will be cleared if the evaporator temperature is higher than defrost start temperature when counting and it begins to count again when the evaporator temperature is lower tha...

Page 26: ...PUMP CONTROL The controller can choose whether to use water pump or not F40 0 means no water pump function 1 means control the water pump When the water pump is running the compressor starts some time after F41 and when the compressor stops the water pump stops some tima later F42 When we have the external alarm or the over probation time alarm the water pump is switch off immediately The compress...

Page 27: ...revent continuous ON OFF cycles When the compressor has been running and then stops the next time it is started up the regulator will check that the period of time has passed before starting it up again if not it will wait for 5 minutes until the compressor starts again If the machine has just been started up there will be a 5 minute wait before the compressor starts 6 5 2 PHASE CONTROL When the 3...

Page 28: ... But if within an hour we have 3 alarms of this protection the system will be blocked in alarm status and display error code A11 or A13 In order to unblock the system manual reboot is needed 6 5 7 EXHAUST TEMPERATURE PROTECTION When exhaust temperature is higher than F45 the machine stops running and shows the error code A24 or A25 As soon as exhaust temperature drops to F45 10ºC the machine will ...

Page 29: ...ck pressure switch and gas circuit thermostatic valve closed evaporator clogged fan stopped High pressure Malfunction of system 2 A14 Gas change too high Possible system blockage Check pressure switch and gas circuit refrigerant circuit Insufficient water flow Flow switch failure A15 No water litter water in water system Check the water flow volume Check water pump Water inlet temp sensor failure ...

Page 30: ...ernal air temperature is lower than the limit fixed Check sensor and external air temperature Fan overload protection A47 Fan overload Check or change the fan motor Compressor tripping protection A51 AC contactor adhesions Check the AC contactor Phase unbalance A52 Power failure Check electrical connections Power supply connections wrong A91 Wrong connections or lack of connection Check connection...

Page 31: ...RIETARY DOCUMENT Pag 31 ENGLISH 6 7 CONTROL LCD DISPLAY Note The error codes flash when displayed on the LCD screen Icon Description Observation The machine is off The machine is setting and standby The machine is running The machine is doing defrost Frost protection HEAT MODE ...

Page 32: ...essor 1 Compressor 2 4 way valve activated High Fan Speed Normal Fan Speed Electric resistance Optional Clean Fan Water pump communication is abnormally RS485 Alarm Locked keyboard Phase protection 1 Compressor current too high 2 Compressor current too high No water litter water in water system System 1 high pressure protection System 1 low pressure protection ...

Page 33: ...pressure is too low Limit of the operation time Fault in the water inlet probe Water inlet temp sensor failure Water outlet temp sensor failure Cool1 sensor1 failure Cool2 sensor1 failure 1 Compressor exhaust probe failure 1 2 Compressor exhaust probe failure 2 Failure in the outdoor air temperature probe 1 Compressor exhaust too high 2 Compressor exhaust too high Time setting Temperature Input Ou...

Page 34: ...IES HEAT PUMP AIR WATER FLUIDRA 2019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 34 ENGLISH 1 WATER IN TEMPERATURE 2 WATER OUT TEMPERATURE 3 SYSTEM MODE 4 MACHINE OUTPUT STATUS 5 ERROR CODES 6 MACHINE OUTLETS STATUS ...

Page 35: ...oint setting press 3 Time setting Press to set the time Change the time using or Press to adjust the minutes using or After setting the time press again to exit the time setting menu 4 Timer setting ECONOMIC MODE Press for at least 2 seconds to activate the SCHEDULE PROGRAMMING mode Press for at least 5 seconds this will display the start and end times of the first period Change the start hour of ...

Page 36: ...various settings The values shown refer to the following nomenclature T1 T2 T3 T4 T5 T6 Water inlet temperature Cool sensor 1 Defrost Probe Compressor 1 discharge temperature Sonda de Aspiración 1 Cool sensor 2 Defrost Probe Discharge probe 2 T7 T8 T9 T10 T11 T12 Aspiration Probe 2 Ambient temperature Water outlet temperature Valve steps circuit 1 Valve steps circuit 2 High Pressure circuit 1 BAR ...

Page 37: ...d personnel This equipment should not be installed in inflammable or explosive environments The electrical power supply at the main circuit breaker must be switched off before any maintenance work is performed inside the machine It is mandatory to use personnel protection equipment such as goggles gloves etc during maintenance work During operation of the unit it is normal that the condensation pr...

Page 38: ...stallation is disconnected and that there is no voltage between the power supply phases Connect the lead in wires to the machine s input terminal Connect the ground wire to the relevant terminal The provision of any legislation in force with respect to any electric lines against direct or indirect faults and contacts must be followed at all times Verify the tightness of all electrical connections ...

Page 39: ...factory The connection has to be made as the modules are assembled The protective ground connection can be identified by this symbol The heat pump should never be operated without the water treatment pump running Do not interconnect timers or programmers that may leave the unit running after the water treatment pump has been switched off Do not change the calibration of the motor protection breake...

Page 40: ...eakage in the hydraulic connections Do not force the PVC pipes when connecting the equipment to the hydraulic network This will prevent them from breaking or cracking 11 START UP PROCEDURE When setting up the electrical connections as well as the general power supply and voltage should be verified Check that the hydraulics are connected properly Give power to the equipment by connecting the genera...

Page 41: ...specifically for that purpose COMPRESSOR Compressor oil must be checked in those unit models provided with an oil viewer Make sure the crankcase heater works properly Verify that the compressor refrigerates adequately with the circulating gas verify the refrigerant charge Verify that the power consumption has not increased Verify that the compressor discharge pressure is not too high and that the ...

Page 42: ...oving the drain plug on the side of the condenser FAN Verify the flows of the fan each year Clean the louvers of the fan as well as the protection grill regularly ELECTRICAL PANEL Check all electrical connections Verify that there is no over heating of the electrical terminals Check that the safety systems are working correctly Verify that the thermostat or main control operates correctly and veri...

Page 43: ... you may take it to your local authority s disposal facilities The equipment is tagged with a symbol that has been cross over rubbish bin and this symbol means that it must be separated from other urban waste and collected separately Potential effects on the environment or human health of the hazardous elements it may contain PVC The most widely used plasticizing agent in applications of PVC is DE...

Page 44: ...fies the seller during the Warranty Period the seller must repair or replace the Product bearing this cost wherever it may be deemed appropriate unless it may not be possible or disproportionate Whenever the Product is not repairable or may not be replaceable the buyer may request a proportional reduction in price or if the non compliance is significant the termination of the sale agreement Those ...

Page 45: ...r and tear of the Product With regard to parts components and or perishable or consumables such as batteries bulbs etc the documentation accompanying the Product will be followed where necessary The warranty does not cover those events where the Product I has been subject to abuse II repaired maintained or handled by unauthorised persons or III repaired or maintained with non original parts Whenev...

Page 46: ...5 WATER FLOW m3 h 12 16 CONNECTION DIAMETER mm 50 50 Air 5 C Water 24 C 70 Hr INLET POWER kW 1 49 2 92 OUTLET POWER kW 6 37 12 59 COP 4 28 4 31 Air 15 C Water 24 C 70 Hr INLET POWER kW 1 81 3 52 OUTLET POWER kW 8 92 16 00 COP 4 93 4 55 Air 27 C Water 24 C 70 Hr INLET POWER kW 1 98 3 88 OUTLET POWER kW 9 95 19 40 COP 5 03 5 00 CHILLER MODEL Air 30 C Water 24 C 70 Hr INLET POWER kW 1 95 3 88 OUTLET ...

Page 47: ...N TOTAL MAYA REVERSIBLE V mm2 A A A 15 kW 400 2 5 III N PE 7 5 2 4 9 9 25 kW 4 12 3 3 51 15 81 MAYA REVERSIBLE 15 KW 25 KW CODES 32505 32506 POWER SUPPLY 400 V 50 Hz III N CONDENSER TITANIUM COMPRESSOR SCROLL FANS UNITS Uds 1 1 TYPE CENTRIFUGAL FLOW m3 h 2500 6000 REFRIGERANT GAS R 407 C KG 2 5 6 WATER FLOW m3 h 7 8 CONNECTION DIAMETER mm 50 50 Air 5 C Water 24 C 70 Hr INLET POWER kW 3 00 4 74 OUT...

Page 48: ...ESSURE SWITCH 1 10 9 16 15 FLUJOSTATO FLOWSWITCH TERMICO VENTILADOR FAN THERMAL SWITCH T1 T2 95 96 REMOTO REMOTE ON OFF REMOTO REMOTE HEAT COOL MODO REMOTO ACTIV DESACT REMOTE MODE ON OFF R3 R2 R5 R4 R1 R0 HIGH PRESSURE COMP 1 TEMP SALIDA AGUA WATER OUTLETTEMP TEMP AMBIENTE AMBIENTTEMP TEMP ASPIRACION COMP 1 SUCTION TEMP COMP 1 TEMP DESCARGA COMP 1 DISCHARGE TEMP COMP 1 TEMP EVAPORADOR 1 COIL TEMP...

Page 49: ...ENT Pag 49 ENGLISH N R R 0 R N 2 1 R N TARJETA MEDIDOR DE CONSUMO 1 A B C CONTACTOR NORMALMENTE CERRADO R2 N T2 RELÉ TÉRMICO NC R N CONTACTOR RELÉ TÉRMICO 96 NC RESISTENCIA DE CÁRTER 95 6 2 1 INTERRUPTOR MAGNETOTÉRMICO U2 02 220V V 1 VENTILADOR 1 220V V 1 COMPRESOR 1 SPP uF INTERRRUPTOR T1 ...

Page 50: ...OPTIMA MAYA SERIES HEAT PUMP AIR WATER FLUIDRA 2019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 50 ENGLISH IMAGE 2 ELECTRICAL SCHEME MAYA REVERSIBLE OPTIMA CHILLER 400 V 50 Hz III N ...

Page 51: ...DOR DE CONSUMO 1 CONSUMPTION METER 1 A B C CONTACTOR R T S N NC RESISTENCIA DE CARTER CRANKCASE HEATER SETA DE EMERGENCIA EMERGENCY STOP NC RELE RELAY 1 12 V DC NC 12 11 BOBINA DE MINIMA MIN VOLTAGE COIL A9A26960 MAGNETOTERMICO CIRCUIT BREAKER 2 6 COMPRESOR 1 COMPRESSOR 1 T2 RELÉ TÉRMICO NC R N CONTACTOR RELÉ TÉRMICO 96 95 1 U2 02 220V V 1 VENTILADOR 1 T1 OPTIMA CHILLER 400 V 50 Hz III MAYA REVERS...

Page 52: ...RIES HEAT PUMP AIR WATER FLUIDRA 2019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 52 ENGLISH IMAGEN 3 OPTIMA CHILLER DIMENSIONS CODES X Y Z OPTIMA CHILLER mm mm mm 7 kW 800 800 100 670 60 15 kW 1000 1000 100 940 60 ...

Page 53: ... WATER FLUIDRA 2019 ALL RIGHTS RESERVED PROPRIETARY DOCUMENT Pag 53 ENGLISH IMAGEN 4 MAYA REVERSIBLE DIMENSIONS CODES X Y Z MAYA REVERSIBLE mm mm mm 15 kW 700 50 750 100 1300 25 kW 700 50 950 100 1736 Diseño formado de 1 módulo Z Y X ...

Page 54: ...5 88 UE Directiva sobre restricciones a la utilización de determinadas sustancias peligrosas en aparatos eléctricos y electrónicos 2011 65 UE RoHS Directiva sobre residuos de aparatos eléctricos y electrónicos 2012 19 UE RAEE Real Decreto 208 2005 y 219 2013 sobre aparatos eléctricos y electrónicos y la gestión de sus residuos Reglamento relativo al registro la evaluación la autorización y la rest...

Page 55: ...o e la sua correzione con la direttiva 2005 88 UE Direttiva 2011 65 UE sulla restrizione dell uso di determinate sostanze pericolose nelle apparecchiature elettriche ed elettroniche RoHS Direttiva 2012 19 UE sui rifiuti di apparecchiature elettriche ed elettroniche RAEE Spagnolo Regio Decreto 208 2005 ed 219 2013 sulle apparecchiature elettriche ed elettroniche e la gestione dei loro rifiuti Regol...

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