ATECH CRATER-06 A700, User Manual

Page 1: ...ATechMachinery com CRATER 06 A700 760 AUTOMATIC UPCUT MITER SAW USER S MANUAL ...

Page 2: ...it Scheme 3 SAFETY 1 Safety Information 2 Accident Prevention 3 General Safety Information 4 Safety Symbols And Meanings 4 TRANSPORT OF THE MACHINE 5 INSTALLATION OF THE MACHINE 1 Preparation 2 Instructions About Safe Connection Of The Machine To The Power Source 3 Air Pressure Setting 6 MACHINE SAFETY DATA 7 OPERATION 1 Miter Cuts 8 SAFE INSTALLATION OF THE SAW BLADE 9 SAFETY INSTALLATION OF THE ...

Page 3: ...thod Of Hydraucheck Air Reception 2 Oil Completion Method 3 Spray Mist System Maintenance 4 Work Day End Care 11 TROUBLESHOOTING GUIDE 12 COMPONENTS 1 Electric Components 2 Hydraulic Pneumatic Components 2 ...

Page 4: ...L FEATURES 2 1 Machine s Description PVC Aluminum and wooden profiles are cutting machines with circular saw cutting in series at the desired angles The operator adjusts the cutting progress manually from the cutting speed setting see Figure 1 of the saw according to the type and size of the material The machine is designed according to the CE regulations 15ᵒ 22 5ᵒ 30ᵒ 45ᵒ 90ᵒ the angles with spri...

Page 5: ...of purchase Description of the machine fault Average daily operation period Figure 1 Hydro Pneumatic Cylinder Saw Blade Rising Speed Adjustment 2 2 Technical Features 2 3 Cutting Diagram 4 KW 5 5 HP D 700 760 mm d 38 mm 2000 rpm 6 8 Bar 150 lt min 134 x 152 x 170 cm 53 x60 x67 660 kg 1 452 lbs 4 ...

Page 6: ... behind the chassis It must be opened by authorized personnel and filled with suitable oil The oil to be used must be water thick the system is not suitable for throwing thick oil The panel door must be closed and locked during operation In the service work carried out for maintenance and possible defects CLOSE ELECTRICAL AND PNEUMATIC POWER RESOURCES If the air pressure falls below 4 bars the mov...

Page 7: ...76 04 0002 3 Motor Connection Block 1 CRA70 76 02 0003 4 Belt Pulley Protection Part 1 CRA70 76 02 0004 5 Motor Tensioner Sheet Metal 1 CRA70 76 02 0005 6 Motor Tensioner Bolt Print Washer 1 CRA70 76 02 0006 7 Motor Tensioner Part 1 CRA70 76 02 0007 8 Belt 1 CRA70 76 02 0008 9 Saw Shaft 1 CRA70 76 02 0009 6 ...

Page 8: ... 76 02 0012 13 Washer 38 40mm 1 CRA70 76 02 0013 14 Saw Flange 1 CRA70 76 02 0014 15 Saw Washer 1 CRA70 76 02 0015 16 Saw Shaft Nut 1 CRA70 76 02 0016 17 Saw Shaft Pipe 1 CRA70 76 02 0017 18 6207 ZZ Bearing 3 CRA70 76 02 0018 19 Bearing Cover 2 CRA70 76 02 0019 20 Hydraucheck 1 CRA70 76 03 0020 7 ...

Page 9: ... 01 0023 24 Moving Front Miter 2 CRA70 76 02 0024 25 Vertical Clamping Pneumatic Cylinder 2 CRA70 76 03 0025 26 Horizontal Clamping Pneumatic Cylinder 2 CRA70 76 03 0026 27 Standard Degree Plate Tightening Mechanism 1 CRA70 76 02 0027 28 Manual Conveyor 1 CRA70 76 01 0028 29 Chip Absorption Manifold 1 CRA70 76 01 0029 8 ...

Page 10: ...2 7 Pneumatic Circuit Scheme 2 8 Electric Power Scheme 2 9 Electric Circuit Scheme 9 ...

Page 11: ...angers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works 3 2 Accident Prevention 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 It is the task...

Page 12: ...95 89 Standard The Lighting of Indoor Work System 8 Don t leave anything on the machine 9 Don t use any materials other than those recommended by the monufacturer for cutting operations on the machine 10 Ensure that the work piece is clamped appropriately by the machine s clamp or vice 11 Ensure safe working position always keep your balance 12 Keep your machine always clean for safe operation Fol...

Page 13: ...achine are stipulated in the dimensions page The ground where the machine will be placed should be even solid enough to bear the weight of the machine 5 1 2 At the double head automatic saw machine Crater all parts are delivered by the manufacturer ready for use 5 1 3 Do not make electrical connections without removing the bolt and stop connections used for the detection of running systems before ...

Page 14: ...t testing 5 3 Air Pressure Setting For the pneumatic system to operate properly the air pressure must be 6 8 bars Do not operate at lower pressures than 6 bars Read the manometer on the conditioner to calibrate and check the air pressure Follow the steps below for air pressure settings 5 3 1 Pull up the conditioner adjustment knob 5 3 2 The pressure increases when the knob is turned clockwise whil...

Page 15: ...fety data have been defined above In order to prevent physical damage or damage to the equipment please read the safety information carefully and keep the manual always in an easy accessible place If the top cover is open the engine will not start in terms of worker safety 7 OPERATION CRATER Undercutting cutters cut products made from Aluminum Wood and hard plastic materials which are not ferrous ...

Page 16: ...hen cutting more than 45 in degrees NOTE When performing graduated cutting operations on the machine make sure that the clamps and right left miter frames are out of the operation area 7 1 7 Set the length of the material to be cut to the desired unit of measure in meters Once the desired piece size has been set tighten the piece to fix the profile rest 7 1 8 Ensure that the vertical pneumatic vic...

Page 17: ...re 4 8 8 3 Remove the M10 screw by turning with a 8 mm allen key Hold the saw blade shaft at the opposite end with a other 8 mm allen key and prevent so that the shaft turns Figure 5 6 8 8 4 Remove the 30x8x7mm washer and Saw Flange parts regularly Figure 7 8 8 5 Carefully remove the saw 8 8 6 Fit the saw you want to change on the shaft making sure the direction of rotation is correct 8 8 7 When r...

Page 18: ...ER A700 760 machine belt 9 9 1 Remove the saw by performing the saw disassembly procedures 9 9 2 Remove the saw guard assembly 9 9 3 Remove the M6 screw by turning with a 5 mm allen key Figure 2 Open The Control Board And The Side Cover Plate Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 17 ...

Page 19: ...aw protective housing If the saw is damaged change the saw 1 4 Check the air pressure system pressure If necessary set the air pressure around 6 8 bar 1 5 Check the air pressure filters and the oil level in the conditioner If you do not have enough oil complete it Disconnect the electrical power connection and air pressure connections before doing all this 2 Method Of Hydro Pneumatic Cylinder Air ...

Page 20: ... if you do not have the necessary oil press tool you can also do the following 1 Follow the same steps until the first 6 items of hydro pneumatic cylinder air reception 2 Remove the oil filler unit 3 Add HYDRO OIL HD 46 or equivalent oil to the system and close the oil filling unit 4 Repeat steps 7 and 8 of the hydro pneumatic cylinder air reception method to get any air that may form in the syste...

Page 21: ...of immediate problems If the fault can not be rectified or if you encounter a fault other than those listed below please contact the technical service Valve Closed Valve Open TROUBLES CAUSES REMEDY Low surface quality at aluminum and similar materials Rough surface Large chip Not homogenous surface Saw blade traces visible Not cooling the saw blade surfaces Lubricating the saw blade cutting surfac...

Page 22: ... hose inside the drum with an blow gun Lubrication is less It may be related to the sprayer Open the dimmer on the sprayer 1 ELECTRIC COMPONENTS 2 HYDRAULIC PNEUMATIC COMPONENTS PART NAME QTY ELECTRIC MOTOR 1 POWER CABLE 4x1 5 mm3 5 m PART NAME QTY FRC 1 4 D MINI CONDITIONER 1 PNEUMATIC CLAMPS 2 DMC A Ø63 x 325 PNEUMATIC CYLINDER 1 DMC A Ø50 x 60 PNEUMATIC CYLINDER 2 SPC Ø50 x 25 PNEUMATIC CYLINDE...