Atlantic Boilers TR 1000, Installation, Operating And Maintenance Manual

Page 1: ...fo atlanticboilers com www atlanticboilers com FOR TECHNICAL HELP ADVICE Call 0161 621 5960 or email info atlanticboilers com FOR FULL PRODUCT RANGE LITERATURE Visit www atlanticboilers com TR 3 PASS HOT WATER BOILERS INSTALLATION OPERATING AND MAINTENANCE INSTRUCTION MANUAL ...

Page 2: ...th water 19 o Preparation of the boiler for operation 20 o Safety rules 21 o Putting boiler in operating 23 o Heating system adjustments 25 o Discharging the boiler water 26 o Taking boiler out operation 26 o Prevention of low temperature corrosion 27 o Inspection and maintenance of boiler 28 o General maintenance 28 o Hydrostatic test 29 o General boiler malfunctions 30 o Boiler control panel ins...

Page 3: ... port 10 Burner adapter flange 11 Boiler filling discharge 12 Condensation water sleeve 13 Sanitary hot water connection sleeve erensan The Heating Engineer 06042007 8 1 Chimney duct 2 Smoke chest 3 Expansion tank connection sleeve 4 Boiler return 5 Boiler outlet 6 Control panel CP 7 Door nuts 8 Handle 9 Flame observation port 10 Burner adapter flange 11 Boiler filling discharge 12 Condensation wa...

Page 4: ...ned issues TRANSPORTATION AND TEMPORARY STORAGE The boiler should be transported using the lifting and transportation points by detaching the top cladding sheet and appropriate equipment For horizontal movement where it is not possible to utilize a winch horizontal displacement is possible through controlled sliding on pipes The boiler should be protected against mechanical blows and collisions du...

Page 5: ...e of 1 05 bars over the boiler operating pressure should be used More than one boiler should not be connected to the same chimney The boiler must be provided with a chimney and smoke channel in compliance with the regulations and standards of the authorized institutions regarding the fuel and smoke gas debit used Our boiler has been designed for 90 70 C stabilizing collector and secondary circulat...

Page 6: ... 25 1 50 000 100 000 32 1 1 4 130 000 209 000 40 1 1 2 280 000 630 000 50 2 550 000 1 230 000 60 2 1 2 900 000 2 000 000 70 1400 000 3 000 000 80 1900 000 4 200 000 90 2500 000 5 600 000 100 3200 000 7 200 000 The Heating Engineer 06042007 14 Vs is the total water amount in the system in liters VS W Qk liter Qk Boiler heating power kW W Specific water amount When convector is used 5 20 lt kW When ...

Page 7: ...c d a d c b a d b c a G idişborusu b Sirkülasyon c D önüş d Taşm ave havalandırm a Sirkülasyon İm bisat deposuvasıtasıyla Sirkülasyon İm bisat deposudönüş borusundan İM BİSATD EPO SU SV Safety outlet pipe SR Safety return pipe E Ventilation U Outflow K Short circuit circulation connection S Monitor EXPANSION TANK Circulation Via expansion Tank a Outlet pipe b Circulation c Return d Outflow and ven...

Page 8: ...ould comply with burner manufacturer recommendations It should be calculate as Burner firing power Boiler capacity Boiler efficiency Choose an appropriate burner with this capacity that overcomes the boiler counter pressure When ordering a boiler inform the related sales personnel about the burner type selected to ensure that the boiler door and connection flange is designed in compliance with the...

Page 9: ...ave bubbles When the air tube at the top most level of the installation or at the roof is completely filled with water filling will be completed BEFORE OPENING THE FRONT DOOR SHUT OFF THE BURNER AND SHUT DOWN BURNER ELECTRICITY erensan The Heating Engineer 06042007 20 The circulation pump should not be operated during the filling process The expansion tank connections should conform to the install...

Page 10: ... company The burner capacity adjustment should be made as per the label capacity of the boiler and the boiler efficiency value stated by the manufacturer firm for the boiler A burner adjustment above the boiler capacity label value should not be allowed If abnormal noises are heard from the boiler or the installation the burner should be stopped immediately and the fuel inlet should be closed The ...

Page 11: ...ustment should be made using the chimney gas analysis device In the case of gas fuel burner fuel cut off valves are opened and the burner is started In fuel oil usage the burner is started after the fuel is heated in the pre heater tank Hourly fuel consumption is calculated with the formula of B Qk Hu v B Fuel quantity per hour kg h Nm3 h Qk Boiler output kcal h Hu Fuel lower heating value kcal kg...

Page 12: ...ystem the closed expansion tank gas pressure should be controlled to be equal to the static water height of the building This control should be done on the expansion tank manometer if it is present if not it should be done from the gas side valve with a manometer erensan The Heating Engineer 06042007 26 If the pressure is excessive it should be discharged from the related valve if it is insufficie...

Page 13: ... a re setting is required the related burner service should be contacted INSPECTION AND MAINTENANCE OF BOILER 1 General Maintenance Heating system boilers should be subjected to general maintenance at least once a year The following points should be checked during general maintenance The operation of boiler armatures thermostat thermometer hydrometer manometer should be observed continuously and i...

Page 14: ...t 20 minutes and then check for drop in pressure leakage and permanent form changes For boilers over 1000kW The procedures described above are applied test pressure is taken as 1 5 times the design pressure erensan The Heating Engineer 06042007 30 GENERAL BOILER MALFUNCTIONS Malfunction Symptom Reason Solution No firing Burner malfunctio n Follow burner manufacturer recommendations Dark black smok...

Page 15: ...placement repair to appropriate barrel measurement and burner adjustment are necessary In liquid fuel leakage and accumulation into the combustion chamber should be prevented Chimney gas temperature rising Operation without or with deficient turbulence maker incorrect burner setting and selection Turbulence maker should be attached or its deficiencies should be completed the burner setting should ...

Page 16: ...for cable pass through and use bushings Securely screw the CP lower body onto the upper isolator sheet of the boiler with 4 4 2x13mm metal sheet screws Put the upper body of the CP in place and close it by tightening with 4 screws Ask the operating personnel to fill the boiler and system with water When the boiler and system is filled with water expansion system is controlled the circulation pump ...

Page 17: ...1 LiMiT TERMOSTATI TE EMNIYET TERMOSTATI Resetli S1 iSLETME SALTERi SE MANUEL ON OFF ANAHTAR TH1 F SiGORTA F Fuse SE Manuel on off switch TE Safety Thermostat Reset SI Operation switch TI Limit Thermostat THI Limit Thermostat in Service signal Control Panel Connector Boiler Connector Boiler Safety Circuit erensan The Heating Engineer 06042007 36 KP 2 control panel 4 5 6 2 1 3 8 7 9 10 1 Manual on ...

Page 18: ...ciently and economically FEEDWATER FOR HOT WATER BOILERS Parameter Unit Make up water for hot water superheated water boilers bar total range Operating Pressure MPa total range Appearance clear free from suspended solids Conductivity at 25 C µS cm 1500 pH value at 25 C 7 0 Total hardness Ca Mg mgl liter ppm 5 0 5 Fr H Iron Fe mgl liter ppm 0 2 Copper Cu mgl liter ppm 0 1 Silica SiO2 mgl liter ppm ...

Page 19: ...n compliance with environmental procedures BOILERWATER FOR HOT WATER BOILERS Parameter Unit Boiler water for hot water superheated water boilers bar total range Operating Pressure MPa total range Appearance clear no stable foam Conductivity at 25 C µS cm 1500 pH value at 25 C 9 0 to 11 5 4 Acid Capacity up to pH 8 2 mmol liter 5 Silica SiO2 mg liter Phosphate PO4 5 mg liter Organic substances 1 2 ...