Atlas 800, Operating Instructions Manual

Page 1: ...Operating Instructions Models 800 801 802 803 804 805 806 808 Models 901 902 903 models 911 912 913 ...

Page 2: ...ineering www pemnet com MAIN COMPONENTS A Socket head cap screw pull up stud B Anvil C Trigger Position F Forward Rotation Position R Reverse Rotation D Air line connector Figure 1 MAIN COMPONENTS Copyright 2009 ...

Page 3: ...nts with an inside diameter of inch so that the air supply is not restricted It is recommended that the filter regulator oiler be located within sixty inches or less from the air tool so that air pressure readings at the gage are indicative of what the tool is actually receiving We recommend that you use a good grade of socket head cap screw with good clean threads GENERAL NOTES AND TECHNICAL DATA...

Page 4: ... end of the longest fastener Now connect the air line to the tool Hold the threaded insert to the tool mandrel Actuate position F of the trigger figure 1 and start engagement of the insert threads on to the tool mandrel Stop fastener engagement just before the head of the insert comes in contact with anvil face Insert the fastener into the installation hole of a test plate that is the same materia...

Page 5: ... is long enough to extend at least one thread beyond the end of the longest fastener Now connect the air line to the tool Hold the threaded insert to the tool mandrel Actuate position F of the trigger figure 1 and start engagement of the insert threads on to the tool mandrel Stop fastener engagement just before the head of the insert comes in contact with anvil face Rotate torque adjusting cap Par...

Page 6: ...speed and power Flushing of Tool It is recommended that air tools be flushed weekly with a solution of three parts cleaning solvent and one part oil Proper Handling Although very durable pneumatic tools have sensitive internal components and need to be treated as such Droppings or dragging these tools could cause damage to inner mechanism If at any time you have any difficult with the operation or...

Page 7: ...er parts than what is recommended But if very cautious with pressures you may use a larger tool with a smaller part You cannot use a smaller tool for a larger part because it can severely damage internal workings of the tool 7 How often should I do PM on my tool Twice in a normal operating day 8 hour usage you should disconnect the air line and give a small bit of oil into the air inlet of the gun...

Page 8: ...OSE PIECE CONFIGURATIONS SEE CHART SPECIFICATIONS FREE SPEED 3000 RPM 801 ONLY FREE SPEED 1500 RPM 802 ONLY AIR PRESSURE 90 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5CFM THREAD SIZE M3 M4 HOSE SIZE 3 8 9 5 MM 801 4 40 6 32 8 32 3MM 4MM 802 1024 1032 5MM ...

Page 9: ...y SPN 00018 1 17 Internal Gear SPN 00044 1 18 Drive Spindle SPN 00020 1 18A Retaining Ring SPN 00019 1 19 Ball Bearing 6200z SPN 00046 2 20 Nose Housing SPN 00021 1 21 Locking Balls SPN 00022 2 22 Change Value Spring SPN 00023 1 23 Quick Change Sleeve SPN 00024 1 25 Circlip SPN 00025 1 A Hex Driver See Chart Below 1 B Screw Mandrel See Chart Below 1 C Bearings Assy See Chart Below 1 D Anvil See Ch...

Page 10: ...CIFICATIONS FREE SPEED 600 400 RPM AIR PRESSURE 90 110 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5 CFM THREAD SIZE M8 M10 HOSE SIZE 3 8 9 5 MM 803 2520 2528 6MM 804 3118 3124 3716 3718 8MM 10MM NOSE PIECE CONFIGURATIONS SEE CHART MODEL 803 804 ...

Page 11: ...N 00038 1 18 Internal Gear 803 SPN 00045 1 18 Internal Gear 804 SPN 00049 1 19 Drive Spindle SPN 00020 1 19A Retaining Ring SPN 00019 1 20 Bearing 6200z SPN 00046 2 21 Nose Housing SPN 00032 1 22 Locking Balls SPN 00022 2 23 Spring SPN 00023 1 24 Quick Change Sleeve 803 SPN 00024 1 24 Quick Change Sleeve 804 SPN 00024 1 26 Circlip SPN 00025 1 A Hex Driver See Chart Below 1 B Screw Mandrel See Char...

Page 12: ... PennEngineering www pemnet com MODEL 805 SPECIFICATIONS FREE SPEED 900 RPM 805 ONLY AIR PRESSURE 90 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5CFM THREAD SIZE M3 M4 HOSE SIZE 3 8 9 5 MM 805 1 4 20 1 4 28 M6 ...

Page 13: ... SPN 00040 1 7 Rear End Plate SPN 00007 1 8 Rotor 6T SPN 00052 1 9 Rotor Blade SPN 00053 5 10 Roll Pin ø2 5 X 10 MM SPN 00010 2 11 Cylinder SPN 00055 1 12 Front End Plate ø34x6 MM SPN 00013 1 13 Ball Bearing 626z SPN 00015 1 14 Washer SPN 00016 1 15 Planet Gear 18T SPN 00026 3 16 Planet Pin SPN 00018 1 17 Internal Gear SPN 00044 1 18 Drive Spindle SPN 00020 1 18A Retaining Ring SPN 00019 1 19 Ball...

Page 14: ...14 PennEngineering www pemnet com MODEL 806 SPECIFICATIONS FREE SPEED 600 RPM AIR PRESSURE 90 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5CFM THREAD SIZE 4 40 3 8 HOSE SIZE 3 8 9 5 MM ...

Page 15: ...Planet Cage Long 1 806 18 Connecting Tube Long 1 806 19 Retaining Ring 1 806 20 Ball Bearing 2 806 21 Clutch 1 806 22 Ball Bearing 1 806 23 Steel Ball Fixing Plate 1 806 24 Cam Rider Ball 2 806 25 Washer 1 806 26 Ball Bearing 1 806 27 Washer 1 806 28 Change Value Spring 1 806 29 Drive Housing 1 806 30 Retaining Ring 1 806 31 Ball Bearing 1 806 32 Internal Gear 1 806 33 Nose Housing 1 806 34 Cam Ri...

Page 16: ...nEngineering www pemnet com NOSE PIECE CONFIGURATIONS SEE CHART MODEL 808 SPECIFICATIONS FREE SPEED 275 RPM AIR PRESSURE 90 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5 CFM THREAD SIZE 1 2 M12 HOSE SIZE 3 8 9 5 MM ...

Page 17: ...00018 1 16B Gear Cage SPN 00037 1 17 Sun Gear 9t SPN 00038 1 18A Internal Gear 1 SPN 00056 1 18B Internal Gear 2 SPN 00057 1 19 Drive Spindle SPN 00020 1 19A Retaining Ring SPN 00019 1 20 Bearing 6200z SPN 00046 2 20A Retaining Clip SPN 00047 1 21 Nose Housing SPN 00032 1 22 Locking Balls SPN 00022 2 23 Change Value Spring SPN 00023 1 24 Quick Change Sleeve SPN 00024 1 25 Circlip SPN 00025 1 26 Sp...

Page 18: ...Engineering www pemnet com MODEL 901 SEE NOSE ASSEMBLY CHART SPECIFICATIONS FREE SPEED 3000 RPM AIR PRESSURE 90 110 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5 CFM THREAD SIZE 4 3MM thru 8 4MM HOSE SIZE 3 8 9 5 MM ...

Page 19: ... End Plate SPN 00007 1 23 Cylinder SPN 00011 1 23A Roll Pin ø2 55mmX ø10mm SPN 00010 2 24 Rotor Blades SPN 00009 5 25 Rotor 6t SPN 00008 1 26 Sun Gear SPN 00029 1 27 Front End Plate SPN 00013 1 27A Ball Bearing 626 ZZ SPN 00015 1 28 Washer SPN 00016 1 29 Planet Gear 15t SPN 00017 3 30 Gear Cage 700 SPN 00027 1 32 Internal Gear SPN 00044 1 33A Retainer Ring SPN 00019 1 33 Driver Spindle SPN 00020 1...

Page 20: ...gineering www pemnet com SEE NOSE ASSEMBLY CHART MODEL 902 SPECIFICATIONS FREE SPEED 1500 RPM AIR PRESSURE 90 110 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5 CFM THREAD SIZE 10 5MM thru 1 4 6MM HOSE SIZE 3 8 9 5 MM ...

Page 21: ...6 1 22 Rear End Plate SPN 00007 1 23 Cylinder SPN 00011 1 23A Roll Pin ø2 55mmX ø10mm SPN 00010 2 24 Rotor Blades SPN 00009 5 25 Rotor 6t SPN 00008 1 27 Front End Plate SPN 00013 1 27A Ball Bearing 626 ZZ SPN 00015 1 28 Washer SPN 00016 1 29 Planet Gear 18t SPN 00017 3 30 Gear Cage 638 SPN 00027 1 32 Internal Gear SPN 00044 1 33A Retainer Ring SPN 00019 1 33 Driver Spindle SPN 00020 1 34 Ball Bear...

Page 22: ...PennEngineering www pemnet com MODEL 903 SPECIFICATIONS FREE SPEED 600 RPM AIR PRESSURE 90 110 PSI AIR INLET 1 4 NPT AIR CONSUMPTION 5 CFM THREAD SIZE 5 16 8MM HOSE SIZE 3 8 9 5 MM SEE NOSE ASSEMBLY CHART ...

Page 23: ...N 00007 1 23 Cylinder SPN 00011 1 23A Roll Pin ø2 55mmX ø10mm SPN 00010 2 24 Rotor Blades SPN 00009 5 25 Rotor 6t SPN 00008 1 26 Sun Gear SPN 00029 1 27 Front End Plate SPN 00013 1 27A Ball Bearing 626 ZZ SPN 00015 1 28 Washer SPN 00016 1 29 Planet Gear 15t SPN 00017 6 30 Gear Cage SPN 00027 2 31 Sun Gear 12t SPN 00041 1 32 Internal Gear SPN 00045 1 33A Retainer Ring SPN 00019 1 33 Driver Spindle ...

Page 24: ...NGLE HOUSING 1 913 17R REVERSE VALVE W TYPE 1 913 44 SET CAP 1 913 17F REVERSE VALVE 9S TYPE 1 913 45 RETAINER RING 1 913 18 REVERSE VALVE BUSHING 1 913 46 BALL BEARING 698ZZ 1 913 19 REVERSE VALVE SPRING 1 913 47 GEAR 1 913 21 GASKET 1 913 48 BALL BEARING 6000zZ 1 913 22 BALL BEARING 9696ZZ 1 913 49 KEY 1 913 23 REAR END PLATE 1 913 50 SPINDLE 1 913 24 ROTOR BLADE 5 913 51 NOSE HOUSING 1 913 25 R...

Page 25: ... AEPB 8 ANSS 8 M3 AENP M3 AEHD M3 AESH M3 150 AEPB M3 ANSS M3 M4 AENP M4 AEHD M4 AESH M4 150 AEPB M4 ANSS M4 1 4 20 AENP 2520 AEHD 25 AESH 2520 175 AEPB 25 ANSS 25 1 4 28 AENP 2528 AEHD 25 AESH 2528 175 AEPB 25 ANSS 25 5 16 18 AENP 3118 AEHD 31 AESH 3118 175 AEPB 31 ANSS 31 5 16 24 AENP 3124 AEHD 31 AESH 3124 175 AEPB 31 ANSS 31 M8 AENP M8 AEHD M8 AESH M8 175 AEPB M8 ANSS M8 3 8 16 AENP 3716 AEHD ...

Page 26: ... A B C D Complete Thread Size Nose Piece A B C D Assembly 1 2 13 AENP 5013 AEHD 50 AESH 5013 225 AEPB 50 ANSS 50 1 2 20 AENP 5020 AEHD 50 AESH 5020 225 AEPB 50 ANSS 50 M12 AENP M12 AEHD M12 AESH M12 175 AEPB M12 ANSS M12 Pneumatic Installation Tool Nose Assembly 12mm NOSE ASSEMBLY ...

Page 27: ...AESD 1024 AEPB 37 AESA 10 AESNP 1032 AESD 1032 AEPB 37 AESA 10 AESNP 2520 AESD 2520 AEPB 37 AESA 25 AESNP 3118 AESD 3118 AEPB 100 AESA 37 AESNP 3716 AESD 3716 AEPB 100 AESA 37 AESNP M4 AESD M4 AEPB 31 AESA 8 AESNP M5 AESD M5 AEPB 37 AESA 10 AESNP M6 AESD M6 AEPB 37 AESA 25 AESNP M8 AESD M8 AEPB 100 AESA 37 AESNP M10 AESD M10 AEPB 100 AESA 37 STUD SERIES NOSE ASSEMBLY ...

Page 28: ...1 M3 3000 2 4 3 1 2 1 2 7 2 4 3 1 AENP M3 M3 x 40mm AEPB M3 AESNP M3 M4 AE801 M4 AE901 M4 3000 2 4 3 1 3 4 4 8 4 8 6 2 AENP M4 M4 x 40mm AEPB M4 AESNP M4 M5 AE802 M5 AE902 M5 1500 4 8 5 5 2 7 4 8 4 1 6 2 AENP M5 M5 x 45mm AEPB M5 AESNP M5 M6 AE803 M6 AE903 M6 600 4 1 5 5 4 1 5 5 4 8 6 5 AENP M6 M6 x 40mm AEPB M6 AESNP M6 M8 AE804 M8 AE904 M8 400 4 8 6 2 4 1 6 2 4 8 7 5 AENP M8 M8 x 50mm AEPB M8 AE...