AW BREATH-CLEAN PAPR, Installation, Operation, And Parts Manual

Page 1: ...1 B BR RE EA AT TH H C CL LE EA AN N P PA AP PR R POWERED AIR PURIFYING RESPIRATOR HELMET INSTALLATION OPERATIONS AND REPLACEMENT PARTS MANUAL ...

Page 2: ... for purchasing an American Weldquip product The American Weldquip product you have purchased has been carefully manufactured assembled and fully tested This manual contains information on the installation operation maintenance and replacement part breakdown Please read understand and follow all safety instructions warnings and procedures Keep this manual handy for referencing installation operati...

Page 3: ...obotic MIG TORCHES and Components 120 Days MIG Torch Trigger Switches Contacts only Excludes Smoke Extraction LIFETIME Robotic Nozzle Cleaning Stations Wire Cutter 90 Days Robotic Peripherals ArcSafe Gun Mounts 90 Days TIG POINT Tungsten Electrode Grinders 90 Days LIMITED EXTENDED WARRANTY PROTECTION This limited extended warranty protection expands coverage to loyal customers who use all GENUINE ...

Page 4: ...ES AND GASES CAN BE DANGEROUS WARNING WELDING AND CUTTING PRODUCE FUMES AND GASES THAT ARE HAZARDOUS TO YOUR HEALTH 1 Do not breathe the fumes and gases as they can cause asphyxiation 2 Fumes and gases generated from welding can cause severe injury to respiratory system and even death In poorly vented areas it is required to properly ventilate the area and or use local forced ventilation or other ...

Page 5: ... grounded receptacle outlet 7 Keep cords dry free of oil and grease and protected from hot metal and sparks 8 Frequently inspect input power cord for damage or bare wiring Replace cord immediately if damaged Bare wiring can kill 9 Turn off all equipment when not in use 10 Do not use worn damaged undersized or poorly spliced cables It is illegal to use electrical tape to repair torch power cable or...

Page 6: ...rown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuff less trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area 11 Connect work cable to the work as close to the welding or cutting area as practical to prevent welding or cutting...

Page 7: ...ay become negative at peak inhalation flow Before and during use the devices attention shall be drawn to possible incorrect use and where appropriate the possibility of looped hoses and or cables becoming caught up Before use or during use the devices if the devices in the power off state little or no respiratory protection is to be expected and that this is considered to be an abnormal situation ...

Page 8: ...rrying bag If any of the above components are missing please contact your supplier FILTER REPLACEMENT 1 Remove the filter cover by pressing in the latch of the filter cover 2 The filter cover is released 3 Remove the used filter by lifting it out from the filter cover 4 5 Remove the pre filter 6 Clean the spark arrestor if necessary The pre filter and filter expected lifetime is 12 months When und...

Page 9: ...is fully charged it will maintain it at a 100 floating charge The charge time is 3 to 4 hours The battery will discharge itself after long storage periods Always charge the battery if the device was stored for more than 15 days When the battery is new or has been stored for more than 3 months charge it and discharge it at least twice in a row to reach the nominal rated charge capacity How To Charg...

Page 10: ...tach the Velcro on the belt 6 Put the fastening belt back through the 2 belt loops 7 Put the buckle back 8 Attach the harness to the belt s 4 plastic rings CONNECTING THE AIR TUBE 1 Connect the air tube to the blower turbo unit and twist it clockwise to lock its position 2 Connect the other end of the tube to the headgear in the same way 1 Check that the respiratory tube is securly connected If th...

Page 11: ...g 2 If the marble can t reach the minimum flow level don t use the system Change the filter or the battery and retest the air flow AIRFLOW ALARM TEST 1 Remove the tube from the helmet and press the ON button 2 Cover the air output with your hand and wait approximately 15 seconds Make sure the face seal is positioned properly otherwise you will not have sufficient sealing FITTING AND ADJUSTMENT Pul...

Page 12: ...e if the turbo unit has been turned off for more than 30 minutes 3 The Respiratory system must be operated in the temperature range of 5 to 55 and relative humidity less than 90 RH ADF AUTO DARKEN LENS BEFORE USE Check for light tightness and check the inside outside protection lens are clean and that no dirt is covering the sensors on the front of the auto darkening filter ADF cartridge Make sure...

Page 13: ... Note Buttons on the left of the screen need to be pressed twice to start any settings Otherwise they will not operate VARIABLE SHADE CONTROL If the Shade is in the range of 5 9 press WELD GRIND button 26 repeatedly until both icon 2 and icon 4 appear on the screen Then press SHADE button 23 repeatedly until the desired Shade shown in Icon 8 If the Shade is in the range of 9 13 press WELD GRIND bu...

Page 14: ...e welding and using in poor light conditions Suitable for using with steady arc process such as TIG welding Under normal use a higher sensitivity setting is recommended DELAY CONTROL The length of time delay for the ADF returns to light state after welding can be adjusted in the range 1 5 for 0 1 0 9s The time delay is for protection of welder s eyes from strong residual rays after welding Press t...

Page 15: ...r must be changed if it is broken or it is blocked and does not give sufficient airflow The breathing tube must be changed if it is broken or kinked The battery must be charged when the low battery alarm rings Use a soft cloth to wipe the external surfaces Don t use water The filter should be replaced together with the pre filter ADF AUTO DARKENING LENS BATTERY INDICATOR Icon 1 indicates the batte...

Page 16: ...r Outlet Obstruction 2 Short Continuous Long Beep Current Overload 3 Short Continuous Long Beep Unit Overheating SPECIFICATIONS PAPR SYSTEM Size Blower Assembly 9 2 5 x 6 1 2 x 2 3 4 in 240 x 165 x 70 mm Weight 2 4KG Particle Filter 1 TH2 P R SL Air Flow Manufacturer minimum design flow rate 165L min Nominal airflow Level 1 170L min Level 2 200L min Level 3 230L min Noise Level Max 70dB Operate Te...

Page 17: ...o DIN 15 at all times 6 Switching time light to dark 0 08ms 7 Delay time dark to light Adjustable 1 5 for 0 1 0 9s 8 Sensitivity Adjustable 1 5 for low high 9 Arc Sensors 4 10 Grind Function Yes 11 Memory Settings 3 12 Power Supply Solar and CR2450 battery 13 Operating Temperature 10 C 65 C 14 F 149 F 14 Inside PC lens 106 x 89 5 x 1 mm 15 Outside PC lens 114 x 133 x 1 mm 4 1 2 x 5 1 4 16 Standard...

Page 18: ...ube blocked Remove obstruction change the filter Clean tube blinks alarm sounds Battery high temperature Stop working and rest No air flow no alarm 1 No power 2 Battery contact damaged Charge the battery Check battery contact Battery run time is too short 1 Battery is not fully charged 2 Filter is blocked 3 Battery is damaged Charge the battery Remove obstruction change filter Change battery Air s...

Page 19: ...19 PARTS BREAKDOWN ...

Page 20: ...F INNER PROTECTIVE LENS HOLDER PAR 1082 8 FILTER COVER PAR 5001 9 SPARK ARRESTOR PAR 5004 10 PRE FILTER PAR 5003 11 HEPA FILTER PAR 5002 12 BLOWER UNIT PAR 5005 13 PADDED WAIST BELT SHOULDER STRAP PAR 5008 14 INCLUDED IN 12 15 STORAGE BAG PAR 5012 16 BREATHING TUBE AND COVER PAR 5007 17 INCLUDED IN 16 18 RECHARGABLE BATTERY PAR 5006 19 BATTERY CHARGER PAR 5011 20 AIR FLOW TESTER PAR 5010 ...

Page 21: ...21 NOTES ...

Page 22: ...22 OM009 07 19 1375 Wolf Creek Trail P O Box 397 Sharon Center Ohio 44274 330 239 0317 Telephone 800 949 9353 Fax ...