Azkoyen HOPPER U-II, Manual

Page 1: ...AZKOYEN Medios de Pago S A Tel 34 948 709 709 Avda San Silvestre s n Fax 34 948 709 709 31350 Peralta Navarra Spain www azkoyen com HOPPER U II ...

Page 2: ...2 CURRENT DRAW 10 3 3 DIMENSIONS 10 3 4 ELECTRICAL DIAGRAMS AND PIN OUT 11 3 4 1 Electrical diagram of the Hopper U II ccTalk 11 3 4 2 Electrical diagram of the Hopper U II parallel 11 4 DESCRIPTION OF COMPONENTS 12 4 1 COIN BAY 12 4 2 MOVING FLAP 13 4 3 COIN LEVEL DETECTORS 13 4 4 BLADE 14 4 5 TRIGGER 15 4 6 CONTROL BOARD 15 4 6 1 CcTalk control board Switches and connectors 15 4 6 2 Parallel Con...

Page 3: ...SORIES 24 4 13 1 Mechanical supplement to increase the capacity of the hopper 24 4 13 2 24 Overflow 25 4 13 3 Electromechanical scales 25 5 TOOLS 26 5 1 TL20 AND HEUS 26 6 WORKING CONDITIONS AND NORMS 27 7 CLEANING AND MAINTENANCE 28 ...

Page 4: ...k 11 Figure 6 Diagram Hopper U II parallel 11 Figure 7 Components of the Hopper U II 12 Figure 8 Types of flaps 13 Figure 9 Types of blade 14 Figure 10 Control board ccTalk 15 Figure 11 Position of the switches 16 Figure 12 Parallel Control board 18 Figure 13 Pin out Hopper U II parallel standard 19 Figure 14 Pin out Hopper U II parallel with empty detection 19 Figure 15 Pin out Hopper U II parall...

Page 5: ... all the characteristics of this new product concentrating especially on the benefits this hopper provides in comparison to the traditional Hopper U 2 GENERAL DESCRIPTION A rotating hopper of the U II series is an intelligent mechanism designed for the return or payout of change of a particular coin type It works in combination with another intelligent mechanism that governs it and of which it for...

Page 6: ...opper L 115mm and 250 coins L 154 mm and 400 coins L 189 mm and 525 coins L 228mm and 600 coins Coins of Ø 24 mm and thickness 2 8 mm Coins of Ø 24 mm and thickness 2 8 mm Coins of Ø 24 mm and thickness 2 8 mm Coins of Ø 24 mm and thickness 2 8 mm Figure 1 Hopper U II Consult section COIN BAY to see the exact capacities depending on the size of the coin and also the supplements 2 2 RANGE OF COINS ...

Page 7: ...ion against attempts of fraud When the Hopper U II has this mechanism installed it is called Hopper U II plus It is a mechanism based on an optic system that controls the movement of the trigger in a way that the exit of the coin is announced by this mechanism and confirmed by the optic sensor that counts the coins This mechanism is available for the Hopper U II parallel and for the Hopper U II cc...

Page 8: ...the manual Protocol parallel Hopper U II It is possible to transform a standard Hopper U II into a Hopper U II plus with a kit Once the kit is installed it is only necessary to change the position of dipswitch 7 to ON this is explained in Error No se encuentra el origen de la referencia 2 5 PAYOUT SPEED The Hopper U II pays out up to 8 coins per second This speed varies with the different disks us...

Page 9: ...pper U II Protocol To see the ccTalk Hopper U II protocol consult the manual ccTalk Hopper U II Protocol 2 7 IN LINE CONFIGURATION Two hoppers can be configured in line with one another to maximise the use of space Figure 2 Configuration of the Hopper U II in line Figure 3 indicates the positions that the bases of the Hopper U II should be placed to achieve optimum performance of the two hoppers i...

Page 10: ...coin jam reverses the spin direction of the disk motor for 1 5 seconds to free the jammed coins Span The name given to the time between the extraction of two coins When the hopper detects a time span of more than 5 seconds the hopper reverses the spin direction of the disk motor for 1 5 seconds to move the pile up of coins in the hopper and get them into a position to be extracted ...

Page 11: ...m 12 V 10 and 24 V 10 3 2 CURRENT DRAW 12Vdc 24 Vdc 10 Start up current 3 A 20 Standby current 50 mA 5 Coin pay out current 450 mA 20 Table 1 Current draw 3 3 DIMENSIONS Bowl Length mm Small 119 75 Medium 154 Intermediate 190 3 Large 229 3 Tolerance 1mm Bowl Length mm Medium 192 77 Large 229 3 Tolerance 1mm Figure 4 Dimensions Hopper U II ...

Page 12: ...opper U II ccTalk The following diagram shows the ccTalk driver included in the Hopper U II Figure 5 Diagram Hopper U II ccTalk 3 4 2 Electrical diagram of the Hopper U II parallel The following diagram shows the parallel driver included in the Hopper U II Figure 6 Diagram Hopper U II parallel ...

Page 13: ...storage of the maximum number of coins in the minimum space taking into account that even the last coin can be extracted There are various models with different capacities Hopper Coin bay Capacity of coins Ø 24 mm Thickness 2 8 mm 5 cent 10 cent 20 cent 50 cent 1 2 Small 250 450 450 350 250 275 225 Medium 400 775 775 600 375 425 325 Intermediate 525 975 975 775 525 600 475 Large 600 1 100 1 100 97...

Page 14: ... pass under the flap to reach the extractor disk This flap is not recommended for use with smaller coins as it will allow too many coins to reach the disk causing problems with their extraction Figure 8 Types of flaps 4 3 COIN LEVEL DETECTORS The Hopper U II has full and empty detection sensors Empty detection Empty detection is carried out by a photocell photodiode and phototransistor that is loc...

Page 15: ...em is possible in all the hopper models 4 4 BLADE The function of this element is to slice between the coin and the disk making the coin leave the hopper The hoppers can have two types of blade Long blade for disks of 7 and 8 ridges Short blade for disks of 12 ridges Figure 9 Types of blade Both models have a metallic reinforcement which is held on the blade with a screw Thickness accepted Diamete...

Page 16: ...ing filling and emptying functions and motor are connected to it There are different models depending on the protocol used ccTalk or parallel and its operation with Azkoyen tools 4 6 1 CcTalk control board Switches and connectors There is only one model of the board for all the Hoppers U II ccTalk The following figure shows the use of each one of the connectors and switches located on the control ...

Page 17: ...ommunication with Azkoyen programming tools See chapter TL20 AND HEUS The pin out is the following Pin Function 1 2 GND 3 RX 4 5 TX 6 5V Table 4 Pin out connector Tools This connector is not operative in the hoppers U II for Italy Switches The configuration of the address of the Hopper U II as with other functions is done with the dip switches 8 switches located on the board which is accessible fr...

Page 18: ... in the following table ccTalk address SW1 SW2 SW3 SW4 3 OFF OFF OFF OFF 4 ON OFF OFF OFF 5 OFF ON OFF OFF 6 ON ON OFF OFF 7 OFF OFF ON OFF 18 ON ON ON ON Table 6 Addresses for switch combinations Switch 5 is not used Switch 6 is used to select the address of the hopper U II the address can be selected by using the switches of by the address saved in the memory of the hopper which can be modified ...

Page 19: ...ors and jumpers on the control board are shown in the following figure Figure 12 Parallel Control board Connector for communication with the machine Parallel protocol The Hopper U II uses a connector of 10 pins 2x5 of 2 5mm series Molex 8624 or similar for communication with the machine The pin out of this connector depends on the function of the Hopper 1 Protocol Machine connector 2 Coin exit det...

Page 20: ...ty detection Pin Function 1 2 3 Vdc 4 5 GND 6 Full 7 Control 8 Error 9 Coin 10 Empty Figure 15 Pin out Hopper U II parallel with full and empty detection Connector for configuration of the Parallel logic working Mode Using connector 6 in figure 16 you can configure the logic related to the signal levels and the working mode for the Hopper UII Figura 16 Logic Working Mode configuration See the Para...

Page 21: ...ation with Azkoyen tools This connector is used to carry out communication with the Azkoyen tools See chapter TL20 AND HEUS It is a 6 pin connector with the following pin out Pin Function 1 2 GND 3 RX 4 5 TX 6 5V Figura 17 Position of the switches ...

Page 22: ...n bay The knob on the disk moves the flap There are three different coin extractor disks The three accept the same thickness coins which are between 1 2 mm minimum and 3 5 mm maximum Disk with 8 ridges and a red pivot for coins with diameters between 18 and 30 mm This disk can reach a payout speed of 5 3 coins second Disk with 12 ridges and a yellow pivot for coins with diameters between 12 and 20...

Page 23: ...n leaving the hopper the coin cuts through an infrared beam generated by these photocells The pulse is considered correct when it is at least 18 milliseconds long If the pulse exceeds one second it is considered as an error and the hopper is placed out of order 4 10 HOPPER BASE This is an accessory of the hopper that is used to attach the hopper to the machine It has holes for its fixture to the m...

Page 24: ...at ejects the coins from the hopper The disk the blade and reduction gear support is fitted in one side and the motor and the control board on the other Figura 20 Disk support 4 12 DISK SUPPORT COVER This element covers and protects the different elements that are installed on the front of the hopper It has been modified so that it covers the components completely to prevent external intervention ...

Page 25: ... different models and sizes for each of the different types of hopper Hopper Capacity for coins from Ø 24 mm and 2 8 mm thick Capacity of the hopper without extension Type of extension Capacity of the extension Total capacity Medium 400 Height 80 mm 300 700 Large 600 Height 80 mm 500 1 100 Extra 600 Height 105 mm 1000 1 600 Table 9 Capacities of the extensions Figura 22 Extensions 4 13 2 ...

Page 26: ... Hopper U II is full that is based on the weight control of the hopper with coins When the weight of the coins in the coin bay goes above a set weight which is adjustable with a screw a micro switch is activated The scales are an accessory of the hopper that are installed under the base of the hopper Figura 24 Electromechanical scales The electromechanical scales can be installed with all the Hopp...

Page 27: ... should be used together with the HEUS software Figura 25 TL20 The operation of these devices can be summed up in the following points The user should upload the firmware of the Hopper U II for updating from the PC to the TL20 using the HEUS software This software can be obtained from Azkoyen from the website or via email Following the instructions for the use of the TL20 connect the Hopper U II w...

Page 28: ...95 relative humidity without condensation Norms that are met Electromagnetic compatibility Emission UNE EN 61000 6 3 2002 Radiation Emission EN 55011 1999 A1 2000 A2 2003 Conductive Emission EN 55011 1999 A1 2000 A2 2003 Immunity UNE EN 61000 6 1 2002 ESD UNE EN 61000 4 2 1997 A1 1999 A2 2001 2004 Erratum Radiation Immunity UNE EN 61000 4 3 2003 2003 Erratum A1 2004 Peaks and spikes immunity UNE E...

Page 29: ...ions It is recommended to clean the coin exit area where the optic sensors are more frequently This can be done with cotton wool bud dipped in alcohol Figura 26 Cleaning of the Hopper U II WARNING Never use products that contain benzene hydrocarbons These products severely degenerate the plastic parts producing irreparable damage Never submerge the hopper in any liquid ...