Baader IS-033, Operating, Maintenance And Service Manual Spare Parts List

Page 1: ...__________________________ Operating Maintenance And Service Manual Spare Parts List IS 033 Round Cut Heading Machine Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is...

Page 2: ...any liability for damages due to the non observance of this manual inadequately trained personnel improper handling of the machine nor its application in fields other than those specified in this manu...

Page 3: ...ty switch 19 Adjustment of the locking arm stop 21 Adjustment of cycle start position 22 Cam alignment position 23 Adjustment of the knife drive support bracket 25 Adjustment of the transport fork set...

Page 4: ...___________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 4 Pictograms used in this manual Important Note Caution In case of non com...

Page 5: ...ate maintain or service the machine Wear close fitting work clothing especially around arms Do not wear any finger rings Do not reach into running machine Do not place loose articles on the machine Do...

Page 6: ...baader is www baader is 6 Safety instruction Prior to starting up the machine Ensure all machine covers are fitted Verify the proper functioning of all safety devices During operation the machine shou...

Page 7: ...gnet and 2 a sensor which need to be aligned for correct working Please refer to photograph A Failure of the magnetic safety sensors can be the result of Opening and closing the guard too quickly Open...

Page 8: ..._______________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 8 General The machine is designed to remove the head of whitef...

Page 9: ...W Water supply Consumption Pressure Connection approx 10 litre per minute 1 to 5 bar 15 to 75 psi 3 8 hose ID 10mm Dimensions Length Width Height 1673mm 65 9 930mm 36 6 1777mm 70 Weight 310kg Operator...

Page 10: ...Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 10 Machine Set up The machine shall be readily accessible from all sides for ease of operation and maintenance Place the machin...

Page 11: ...0 Machine Applications and Features The fish is placed belly to operator head first into the machine The fish head is held and the entire fish is transported to the knife section where a high yield he...

Page 12: ...lectrical supply After connecting the machine the electrician should test correct function of the electrical equipment and ensure the machine is correctly grounded It is important to verify the correc...

Page 13: ...der sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 13 Water Connection The water connection fig 2 item1 is configured for 3 8 hose ID 10mm T...

Page 14: ...Warning Ensure the machine is isolated from the electrical supply before attempting to rotate the machine by hand Failure to observe this instruction may result in serious personal injury or death Use...

Page 15: ...land Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 15 Initial Start up Procedure Prior to starting the machine remove the preservative from all areas in contact with the product Wash...

Page 16: ...ings Rest periods Set the main switch unto position 0 Remove product remainders and wash the machine from all sides with a powerful water jet Pre cleaning Start and clean the machine observing the app...

Page 17: ...me 15 minutes For removing calcareous deposits use 1 time per week cleaning foam 2 5 P3 topax 56 instead of P3 topax 17 From bottom to top reaction time 15 minutes Drinking water at 60 C Rinse with lo...

Page 18: ...eservation Prior to the machine not being used for long periods Protect the machine using food approved preservatives Recommended preservatives Preservation spray MBF 370 ref no 51 10 0201 400 ml can...

Page 19: ..._______________________________________________________________________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader...

Page 20: ...re to comply may result in serious personal injury or death It is important to verify that the proximity switch is correctly located in the holder fig 4 item 2 prior to adjustment Loosen the gland nut...

Page 21: ...m stop Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen the hexagon locknut fig 5...

Page 22: ...g 6 1 2 Adjustment of cycle start position Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or de...

Page 23: ...ax 354 520 6911 lager baader is www baader is 23 Rotate the machine manually as described on page 13 until the ball fig 7 item 1 touches the cam fig 7 item 2 Loosen hexagon bolt fig 8 item 1 Turn the...

Page 24: ...land Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 24 Cam alignment position Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure t...

Page 25: ...Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 25 Adjustment of the knife drive support bracket Prior to working on the machine switch the main electrical switch to...

Page 26: ...land ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 26 Fig 10 Fig 11 Adjust the inner edge to 184mm 7 as shown fig 10 Note The dimension is taken...

Page 27: ...the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 to move the transport fork as close as possible to the...

Page 28: ...k cam roller Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machin...

Page 29: ...354 520 6911 lager baader is www baader is 29 Adjustment of the Transport Fork Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may res...

Page 30: ..._________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 30 The distance between the middle of the transport fork to the knif...

Page 31: ...switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 to move the transport fork to the in feed plat...

Page 32: ...ader is 32 Adjustment of the back plate maximum travel stop screw Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in seriou...

Page 33: ...r position of the back plate Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen do...

Page 34: ...Adjustment of the back plate minimum travel stop screw Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal...

Page 35: ...the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 until the back plate is a...

Page 36: ...23 item 2 prior to adjustment Loosen the gland nut fig 25 item 5 push the cable sheath towards the holder whilst maintaining pressure re tighten the gland nut Loosen do not remove the 2 hexagon head b...

Page 37: ...Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen do not remove four hexagon head...

Page 38: ...if required It is necessary to remove the knife from the machine for sharpening Knife Replacement Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failu...

Page 39: ...___________________________________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 39 After removal of the rotary kni...

Page 40: ...__________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 40 Use a suitable food quality anti seize lubricant when re...

Page 41: ...nd is authorized according to USDA H1 We recommend using this lubricant at all times When using other GRAS lubricants the trouble free functioning of the machine cannot be guaranteed Ensure only greas...

Page 42: ...erious personal injury or death Unscrew the drain and vent plugs After draining the oil flush the gear box thoroughly using suitable flushing oil Prior to filling the gear motor with new oil make sure...

Page 43: ...pax 17 P3 topax L54 P3 topax 68 P3 topax SAN P3 topax 91 Japan P3 topax 12 P3 topax 56 P3 topax 68 P3 topax 99 P3 triquart Namibia Quorum Pink II Quorum Pink II Quorum Purple Quorum Amber Quorum Clear...

Page 44: ...Ecolab Ab Makelankatu 54 A FIN 00510 Helsinki Finland Attn Vagn Andersen Denmark based Tel 358 9 39 65 51 Fax 358 9 39 65 53 05 Italy Henkel Ecolab S p A Centro Direzionale Colleoni Via Paracelso 6 Pa...

Page 45: ...Fax 1 651 552 4821 Romania Henkel Ecolab srl lasi office 3 Sos Nicolina Street Bl 928 parter Lasi R 6600 Romania Attn Ciprian Petcu Tel 40 32 221 859 Tel 40 32 222 597 Tel 40 32 226 459 Fax 40 32 226...

Page 46: ...ubricating matters Lubricant Soap Base Code Din 51502 ISO 3498 Viscosity Company Aral BP Castrol Chevron Esso Fina Kluber Mobil Shell Texaco Tribol ICI Molub Alloy Special lubricants and preservatives...