Backyard Discovery 1505513, Owner'S Manual

Page 1: ...manual for future reference in the event that you need to order replacement parts For the most up to date assembly manual to register your product or to order replacement parts please visit www backya...

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Page 3: ...SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTU...

Page 4: ...Procedure and Required Maintenance Always keep safety in mind as your structure is being built PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO T...

Page 5: ...tallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 5 Inspect wood parts monthly The grain of the wood sometimes...

Page 6: ...y a 1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year warranty on rot and decay as well Please see warranty details for more information 5 What is the best w...

Page 7: ...6 Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver Tools Required for Installation These are the tools that are generally required for assembly of our outdo...

Page 8: ...fficult and improper assembly may result Extra care must be taken to insure the pergola is square and level 2 Tighten bolts securely 3 Pay close attention to the ITEMS NEEDED FOR EACH PHASE They can b...

Page 9: ...36x134x755 8 WP1 PERGOLA POST W4L04584 5 1 2 x5 1 2 x89 1 2 140x140x2273 4 D10 JOIST W4L05827 1 3 8 x5 1 4 x90 36x134x2286 2 D5 JOIST W4L04591 1 3 8 x5 1 4 x90 36x134x2286 4 D3 SLOTTED JOIST W4L04586...

Page 10: ...16x5 1 2 BLK H100204 15 VW SCREW PFH 8x1 2 BLK H100203 2 VZ LAG SCREW WH 5 16x3 BLK H100206 9 VU SCREW PFH 8x2 1 2 BLK H100201 88 VT SCREW PFH 8x1 1 2 BLK H100200 17 VS WASHER LOCK EXT 12x19 BLK H100...

Page 11: ...Parts Identification Accessories NOT TO SCALE HT FOOT 142 SQUARE POST A100029 4 XR BYD ID TAG SMALL WITHOUT AGES A100241 1 SQ A REVISION TAG A100314 1 1 STAIN MARKER LT BRN 2UV A6P00170...

Page 12: ...K EXT 12x19 BLK 4 PLCS BOLT WH 5 16x2 1 2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS D9 SHORT ANGLE BRACE W4L04594 1 3 8 x5 1 4 x29 3 4 36x134x755 4 BOLT WH 5 16x2 1 2 BLK 8 WASHER LOCK EXT 8x19 BLK 8...

Page 13: ...K 8 NUT BARREL WH 5 16x7 8 BLK 8 BOLT WH 5 16x2 1 2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS NUT BARREL WH 5 16x7 8 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS D9 SHORT ANGLE BRACE W4L04594 1 3 8 x5...

Page 14: ...T WH 5 16x7 1 4 BLK 8 WASHER LOCK EXT 12x19 BLK 8 NUT BARREL WH 5 16x1 1 2 BLK 8 LAG SCREW WH 5 16x3 BLK 4 4 WP1 PERGOLA POST W4L04584 5 1 2 x5 1 2 x89 1 2 140x140x2273 90 JOIST SUPPORT ASSEMBLY 2 ATT...

Page 15: ...S BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 11 10 9 8 7 6 5 4 3 2 1 1...

Page 16: ...4 NUT BARREL WH 5 16x1 1 2 BLK 4 WASHER LOCK EXT 8x19 BLK 4 WASHER LOCK EXT 12x19 BLK 4 BOLT WH 5 16x7 1 4 BLK 4 NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS BOLT WH 5 16x7 1 4...

Page 17: ...K 4 BOLT WH 5 16x7 1 4 BLK 4 STEP 6 NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS D6 JOIST END W4L04588 1 3 8 x5 1...

Page 18: ...K 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 NUT BARREL WH 5 16x1 1 2 BLK 4 WASHER LOCK EXT 8x19 BLK 4 BOLT WH 5 16x7 1 4 BLK 4 STEP 7 D6 J...

Page 19: ...1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS D6 JOIST END W4L04588 1 3 8 x5 1 4 x15 36x134x381 2 WASHER LOCK EXT 12x19 BLK 4 NUT BARREL WH 5 16x1 1 2 BLK 4 WASHER LOCK EXT 8x19 BLK 4 BOLT WH 5 16x...

Page 20: ...LCS WASHER LOCK EXT 8x19 BLK 14 LAG SCREW WH 5 16x5 1 2 BLK 14 STEP 9 ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE DRILLED HOLES IN BOTTOM JOISTS AND ENDS JOIST SPACING FLUSH D3 14 3 4 APPROX...

Page 21: ...H 8x2 1 2 BLK 7 PLCS SCREW PFH 8x2 1 2 BLK 7 RIGHT LEFT STEP 10 RIGHT SIDE VIEW P1 P2 6 1 4 P1 LONG PURLIN W4L05476 1 3 8 x1 3 8 x70 3 4 36x36x1798 1 P2 SHORT PURLIN W4L05477 1 3 8 x1 3 8 x38 5 8 36x3...

Page 22: ...H 8x2 1 2 BLK 7 PLCS LEFT RIGHT LEFT SIDE VIEW SCREW PFH 8x2 1 2 BLK 7 STEP 11 P1 P2 7 11 16 P1 LONG PURLIN W4L05476 1 3 8 x1 3 8 x70 3 4 36x36x1798 1 P2 SHORT PURLIN W4L05477 1 3 8 x1 3 8 x38 5 8 36x...

Page 23: ...SSEMBLE REMAINING P1 AND P2 PURLINS ALTERNATING LOCATIONS AS SHOWN IN STEPS 10 AND 11 SCREW PFH 8x2 1 2 BLK 70 PLCS P1 P2 P1 P2 7 11 16 10 SPCS P1 LONG PURLIN W4L05476 1 3 8 x1 3 8 x70 3 4 36x36x1798...

Page 24: ...CONCRETE OR OTHER MATERIAL PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT HT UNDER EACH POST WP1 NOTE IF NOT PLACING ON CONCRETE PROCEED TO STEP 17 HT FOOT 142 SQ...

Page 25: ...HT 117 7 8 117 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2...

Page 26: ...16 STEP 15 MOVE THE PERGOLA ASIDE PLACE EACH FOOT HT INSIDE OF THE LINES DRAWN IN STEP 14 USING A 3 16 CONCRETE DRILL BIT PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD NEXT USE THE 1 4 x2 CONCRET...

Page 27: ...STEP 16 SET THE PERGOLA BACK IN PLACE SETTING EACH POST WP1 INSIDE AN HT FOOT HT HT HT HT WP1 WP1 WP1 WP1...

Page 28: ...SCREW PFH 8x1 1 2 BLK 4 PLCS SCREW PFH 8x1 1 2 BLK 16 STEP 17 ATTACH HT FEET TO EACH WP1 POST USING 1 1 2 DECK SCREWS INTO EACH SIDE OF FOOT AS SHOWN WP1 HT...

Page 29: ...ISION TAG A100314 1 XR BYD ID TAG SMALL WITHOUT AGES A100241 1 SCREW PWH 8x5 8 BLK 2 SCREW PFH 8x1 2 BLK 2 6 10 7 16 STEP 18 PLACE I D PLACARD ON FRONT OF POST APPROXIMATELY AS SHOWN PLACE REVISION TA...

Page 30: ...tated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on...

Page 31: ...NOTES...

Page 32: ...NOTES...