Backyard Discovery TUSCANY 2002517, Owner'S Manual & Assembly Instructions

Page 1: ... Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 average 2 person assembly time assembly time may vary based on skill level 2002517 TUSCANY CABANA BAMBOO CAST PUMICE 2002524 TUSCANY CABANA BAMBOO SPECTRUM INDIGO 2002531 TUSCANY CABANA BAMBOO CAST SLATE 2002548 SIENA CABANA PERGOLA BAMBOO PATTERN 2002586 VERONA CABANA PERGOL...

Page 2: ...m for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customers...

Page 3: ...ox Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Company does not warranty any of its residential st...

Page 4: ... UIJT NFUBM QBUJP QSPEVDU UP CF GSFF GSPN EFGFDU JO NBUFSJBMT BOE XPSLNBOTIJQ GPS B QFSJPE PG GJWF ZFBST GSPN UIF PSJHJOBM EBUF PG QVSDIBTF FOFSBM 8BSSBOUZ OGPSNBUJPO 5IJT XBSSBOUZ BQQMJFT UP UIF PSJHJOBM PXOFS BOE SFHJTUSBOU BOE JT OPO USBOTGFSBCMF 3FHVMBS NBJOUFOBODF JT SFRVJSFE UP FOTVSF NBYJNVN MJGF BOE QFSGPSNBODF PG UIJT QSPEVDU BJMVSF CZ UIF PXOFS UP NBJOUBJO UIF QSPEVDU BDDPSEJOH UP UIF NB...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new season For rusted areas on metallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 Inspect wood parts monthly The...

Page 6: ...y than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn grey over time How can I reduce the amount of weathering to wood product 1 Your wood product is coated with a water based stai...

Page 7: ...o not completely tighten until instructed 2 6 5 55 187 2 6 5 2 7 Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 2 6 5 2 7 Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that requ...

Page 8: ...ble Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any parts that may be missing or damaged To help with assembly we recommend sorting your hardware bags with the seven digit alpha numeric number printed on the bags or by hardware type i e bolts nuts etc...

Page 9: ...Owner s Manual Tools Required for Installation 5 16 1 2 9 ...

Page 10: ...vided with your structure which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount the structure permanently to a concrete surface is included The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased separately...

Page 11: ... KZ zKh E d D z K zKhZ z Z Ks Zz E W Z K W h d d Kt dK E hZ zKh Z s KDWKE Ed E KZ d d D η zKh WhZ zKh Z D E Ez ZdKE W KEd d KhZ h dKD Z Zs d D d ϭͲϴϬϬͲϴϱϲͲϱϰϮϰ 11 ...

Page 12: ... 36x134x116 D5 2 LOWER SUPPORT W4L13810 1 3 8 x4 3 8 x81 1 4 36x112x2064 AN1 1 TOP SUPPORT W4L13809 1 3 8 x4 3 8 x81 1 4 36x112x2064 AN2 2 LOWER SUPPORT W4L13835 1 3 8 x4 3 8 x81 1 4 36x112x2064 AN3 1 TOP JOIST W4L13824 1 3 8 x3 3 8 x81 1 2 36x86x2070 E1 2 TOP JOIST W4L13825 1 3 8 x3 3 8 x71 1 2 36x86x1817 E2 2 TOP JOIST W4L13826 1 3 8 x3 3 8 x61 1 8 36x86x1553 E3 2 TOP JOIST W4L13828 1 3 8 x3 3 8...

Page 13: ...L13817 1 x5 1 4 x89 1 2 24x134x2274 G8 2 BEAM END W4L13816 1 x5 1 4 x29 24x134x736 G7 1 BEAM W4L13818 1 x5 1 4 x71 1 8 24x134x1807 G9 1 BEAM W4L13819 1 x5 1 4 x71 1 8 24x134x1807 G10 1 BEAM END W4L13820 1 x5 1 4 x19 24x134x484 G11 1 BEAM W4L13821 1 x5 1 4 x61 1 4 24x134x1555 G12 1 BEAM W4L13822 1 x5 1 4 x61 1 4 24x134x1555 G13 1 13 ...

Page 14: ...TICAL SUPPORT W4L13808 1 x3 3 8 x53 7 8 24x86x1368 H1 8 ARM REST W4L14844 1 3 8 x 5 x26 3 x1 x660 D7 2 WP1 1 W2A02859 5 1 2 x5 1 2 x89 5 8 140x140x2274 WP2 1 W2A02860 5 1 2 x5 1 2 x89 5 8 140x140x2274 WP3 1 W2A02861 5 1 2 x5 1 2 x89 5 8 140x140x2274 TT1 1 W2A02868 1 5 16 x30 1 8 x30 1 8 34x765x765 Wood Components Not to Scale 9205239 Parts Identification Owner s Manual 14 ...

Page 15: ...16x1 4 H100468 LAG SCREW 5 16x4 BLK 38 H100825 LAG SCREW WH BLK 5 16x3 4 H100206 LAG SCREW WH BLK 5 16x2 1 2 4 H100197 BOLT WH BLK 1 4x5 8 18 H100486 LAG SCREW WH BLK 1 4x1 1 2 18 H100403 NUT BARREL WH BLK 5 16x7 8 18 H100192 NUT BARREL WH BLK 5 16x1 1 2 18 H100193 NUT BARREL WH BLK 1 4x7 8 H100399 LAG SCREW WH BLK 5 16x1 1 2 9 H100471 BOLT WH BLK 1 4x1 18 H100171 15 ...

Page 16: ...00391 SCREW PFH BLK 8x1 1 2 13 H100200 SCREW PFH BLK 8x1 13 H100385 WASHER LOCK EXT BLK 12x19 35 H100199 WASHER LOCK EXT BLK 8x15 35 H100400 WASHER LOCK EXT BLK 8x19 76 H100198 WASHER LOCK EXT BLK 6x15 17 H100405 SCREW CONCRETE ANCHOR 1 4x2 13 H100120 SCREW SETTER 1 H100764 TORX BIT T 40 2 A100042 TORX BIT T 30 2 H100147 TORX WRENCH T 40 2 A100041 TORX WRENCH T 30 2 H100114 16 ...

Page 17: ... Identification 90 L BRACKET BLK 8 A4M00555 METAL BEAM 2 A4M01111 FOOT 142 SQUARE POST 3 A100029 BYD ID TAG SMALL WITHOUT AGES 1 A100241 L BRACKET 40x40x112 BLK 2 A4M01166 L BRACKET 24x30x112 BLK 8 A4M01108 BRACKET 135 BLK 2 A4M01097 MOUNTING BRACKET 6 A6P00442 17 ...

Page 18: ...SEAT CUSHION 2 A6P00394 9205116 SPECTRUM INDIGO OR SEAT CUSHION 2 A6P00392 BACK CUSHION 4 A6P00393 9205109 CAST SLATE 9205352 9205369 Parts Identification Owner s Manual DECORATIVE BACK PANEL 6 A6P00440 DECORATIVE BACK PANEL 6 A6P00441 BACK CUSHION 4 A6P00455 SEAT CUSHION 2 A6P00454 9205123 CAST PUMICE OR OR 18 ...

Page 19: ... 1 A4M01106 RAIL 2 A4M01101 POST 1 A4M01063 ANGLED RAIL 4 A4M01102 RAIL 2 A4M01065 POST 1 A4M01070 RAIL 2 A4M01095 POST 1 A4M01069 FRAME END RIGHT A4M01066 1 ARM POST LEFT 1 A4M01105 SUPPORT 24 A4M01064 SNAP IN SQUARE PLUG 5 A6P00377 90 L BRACKET BLK 2 A4M00555 9205017 Parts Identification 19 ...

Page 20: ...0712 LAG SCREW WH BLK 1 4x1 11 H100460 LAG SCREW WH BLK 5 16x1 1 2 11 H100471 BOLT WH BLK 1 4x1 38 H100171 SCREW PWH BLK 8x3 11 H100824 SCREW PWH BLK 8x3 4 4 H100392 SCREW PWH BLK 8x5 8 4 H100202 NUT LOCK BLK 5 16 50 H100479 WASHER FLAT BLK 5 16 52 H100770 SCREW PFH BLK 8x2 7 H100391 H100856 1 DRILL BIT 1 4 6mm 20 ...

Page 21: ...BARREL WH BLK 1 4x7 8 8 H100399 LAG SCREW WH BLK 1 4x1 1 2 8 H100403 BOLT WH BLK 1 4x5 8 8 H100486 WASHER LOCK EXT BLK 8x19 8 H100198 WASHER LOCK EXT BLK 12x19 8 H100199 WASHER LOCK EXT BLK 8x15 8 H100400 TOP RAIL W4L13832 1 x5 1 4 x81 1 4 24x134x2063 G3 2 NOTE THE LOCATION OF THE NOTCH FOR PROPER ASSEMBLY D4 x1 D2 x1 WP1 x1 G3 x1 G3 x1 WP3 x1 399 x8 NUT BARREL 7 8 400 x8 WASHER 8x15 486 x8 BOLT 5...

Page 22: ...CK EXT BLK 12x19 8 H100199 WP2 1 W2A02860 5 1 2 x5 1 2 x89 5 8 140x140x2274 TOP RAIL W4L13832 1 x5 1 4 x81 1 4 24x134x2063 G3 2 JOIST END W4L13814 1 3 8 x5 1 4 x18 3 4 36x134x477 D3 1 JOIST W4L13812 1 3 8 x5 1 4 x89 1 2 36x134x2274 D1 1 199 x8 WASHER 12x19 198 x8 WASHER 8x19 363 x8 BOLT 6 193 x8 NUT BARREL 1 1 2 NOTE THE LOCATION OF THE NOTCH FOR PROPER ASSEMBLY D3 x JOIST END D1 x1 JOIST G3 x TOP...

Page 23: ...CABANA ASSEMBLY STEP 3 391 x8 SCREW 2 SCREW PFH BLK 8x2 8 H100391 ALIGN PILOT HOLES TO LOCATE BRACKETS MOUNTING BRACKET 4 A6P00442 442 x4 MOUNTING BRACKET 23 ...

Page 24: ...64 AN3 1 T NUT BLK 5 16 4 H100379 BOLT WH BLK 5 16x1 1 2 4 H100407 MOUNTING BRACKET 2 A6P00442 AN1 x1 LOWER SUPPORT AN2 x1 TOP SUPPORT AN2 x1 TOP SUPPORT AN3 x1 LOWER SUPPORT 407 x2 BOLT 1 1 2 379 x2 T NUT 5 16 385 x2 SCREW 1 166 x1 L BRACKET 40x40x112 BLK 442 x1 MOUNTING BRACKET PREPARATION LEFT SUPPORTS STEP 4 PREPARATION NOTE PILOT HOLES FLUSH REPEAT STEPS SHOWN FOR RIGHT LEFT SUPPORTS PREPARAT...

Page 25: ...4 H100471 LEFT SUPPORTS FROM PREVIOUS STEP RIGHT SUPPORTS FROM PREVIOUS STEP 471 x4 LAG SCREW 1 1 2 LEFT SUPPORTS FROM PREVIOUS STEP RIGHT SUPPORTS FROM PREVIOUS STEP 385 x SCREW 1 391 x4 SCREW 2 INSERT LEFT RIGHT SUPPORT ASSEMBLIES INTO PREVIOUSLY ATTACHED MOUNTING BRACKETS ON CABANA AND SECURE AS SHOWN 25 ...

Page 26: ... 7 8 24x86x1368 H1 8 171 x16 BOLT 1 400 x16 WASHER 8x15 405 x16 WASHER 6x15 399 x16 NUT BARREL 7 8 BOLT WH BLK 1 4x1 16 H100171 NUT BARREL WH BLK 1 4x7 8 16 H100399 WASHER LOCK EXT BLK 8x15 16 H100400 WASHER LOCK EXT BLK 6x15 16 H100405 H1 x8 VERTICAL SUPPORT 26 ...

Page 27: ...4 x61 1 4 24x134x1555 G13 1 BEAM END W4L13820 1 x5 1 4 x19 24x134x484 G11 1 BEAM END W4L13831 1 x5 1 4 x19 24x134x484 G15 1 METAL BEAM 1 A4M01111 BOLT WH BLK 5 16x1 1 2 6 H100407 NUT BARREL WH BLK 5 16x7 8 6 H100192 WASHER LOCK EXT BLK 8x19 6 H100198 WASHER LOCK EXT BLK 12x19 6 H100199 407 x6 BOLT 1 1 2 198 x6 WASHER 8x19 199 x6 WASHER 12x19 192 x6 NUT BARREL 7 8 NOTE EDGE HOLES TOWARD TOP 27 ...

Page 28: ...ANA ASSEMBLY STEP 7 1 REAR BEAM SUBASSEMBLY 198 x4 WASHER 8x19 197 x4 LAG SCREW 2 1 2 BEAM SUBASSEMBLY NOTE EDGE HOLES TOWARD TOP LAG SCREW WH BLK 5 16x2 1 2 4 H100197 WASHER LOCK EXT BLK 8x19 4 H100198 28 ...

Page 29: ...T WH BLK 5 16x1 1 2 6 H100407 NUT BARREL WH BLK 5 16x7 8 6 H100192 WASHER LOCK EXT BLK 12x19 6 H100199 WASHER LOCK EXT BLK 8x19 6 H100198 METAL BEAM 1 A4M01111 G14 x1 BEAM END G8 x1 BEAM G7 x1 BEAM END G9 x1 BEAM G10 x1 BEAM 111 x1 METAL BEAM 407 x6 BOLT 1 1 2 198 x6 WASHER 8x19 199 x6 WASHER 12x19 192 x6 NUT BARREL 7 8 NOTE EDGE HOLES TOWARD TOP G10 BEAM G9 BEAM 555 x4 90 L BRACKET BLK 202 x4 SCR...

Page 30: ...STEP 9 90 L BRACKET BLK 4 A4M00555 SCREW PWH BLK 8x5 8 8 H100202 SUPPORT BRACE W4L13823 1 3 8 x5 1 4 x4 5 8 36x134x116 D5 2 D5 x2 SUPPORT BRACE ALIGN BRACKETS TO PILOT HOLES 555 x4 90 L BRACKET BLK 202 x8 SCREW 5 8 30 ...

Page 31: ...100192 LAG SCREW WH BLK 5 16x1 1 2 4 H100471 BOLT WH BLK 5 16x1 4 H100468 LAG SCREW WH BLK 5 16x3 4 H100206 WASHER LOCK EXT BLK 12x19 4 H100199 WASHER LOCK EXT BLK 8x19 4 H100198 202 x4 SCREW 5 8 206 x4 LAG SCREW 3 198 x4 WASHER 8x19 471 x4 LAG SCREW 1 1 2 192 x4 NUT BARREL 7 8 199 x4 WASHER 12x19 468 x4 BOLT 1 097 x BRACKET 135 BLK 31 ...

Page 32: ...P 11 DECORATIVE BACK PANEL 6 A6P00440 SCREW PWH BLK 8x1 72 H100797 DECORATIVE BACK PANEL 6 A6P00441 OR TOP OR 1 ALTERNATE TOP AND BOTTOM AS SHOWN BELOW 2 TEXTURED SIDE OF PANEL FACES INWARD 396 x6 DECORATIVE BACK PANEL 32 ...

Page 33: ...OIST W4L13826 1 3 8 x3 3 8 x61 1 8 36x86x1553 E3 2 TOP JOIST W4L13827 1 3 8 x3 3 8 x50 3 4 36x86x1289 E4 2 TOP JOIST W4L13828 1 3 8 x3 3 8 x40 3 8 36x86x1025 E5 2 TOP JOIST W4L13829 1 3 8 x3 3 8 x30 36x86x761 E6 2 LAG SCREW 5 16x4 BLK 36 H100825 WASHER LOCK EXT BLK 8x19 36 H100198 7 179 mm FRONT 198 x36 WASHER 8x19 825 x36 LAG 5 16x4 BLK 33 ...

Page 34: ...A100029 1 DECIDE WHERE TO PLACE THE PERGOLA NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY 2 PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST 029 x3 FOOT 142 SQUARE POST 34 ...

Page 35: ...ASIDE PLACE EACH FOOT INSIDE OF THE LINES DRAWN IN THE PREVIOUS STEP USING A 3 16 CONCRETE DRILL BIT PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD 2 USE THE 1 4 x2 CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE SCREW CONCRETE ANCHOR 1 4x2 12 H100120 120 x12 SCREW 2 35 ...

Page 36: ...SCREW 1 1 2 MOVE THE PERGOLA BACK IN TO PLACE SETTING EACH POST INSIDE A FOOT AND MOUNT BYD ID TAG SMALL WITHOUT AGES 1 A100241 SCREW PWH BLK 8x3 4 2 H100392 SCREW PFH BLK 8x1 1 2 12 H100200 241 x1 BYD ID TAG 392 x2 SCREW 3 4 36 ...

Page 37: ... ATTENTION Owner s Manual PRODUCT IS FINISHED FOR CUSTOMERS ASSEMBLING MODELS 2002517 2002524 2002531 2202555 2202562 2002579 OR 2002586 CONTINUE ON TO NEXT STEP 37 ...

Page 38: ...ARM POST 105 x1 ARM POST LEFT 171 x1 BOLT 1 171 x2 BOLT 1 FRAME END 1 A4M01060 FRAME END 1 A4M01066 SNAP IN SQUARE PLUG 2 A6P00377 ARM POST 1 A4M01105 ARM POST 1 A4M01106 BOLT WH BLK 1 4x1 4 H100171 TOP TOP SEATING ASSEMBLY 060 x1 FRAME RAIL RIGHT 066 x1 ARM REST RAIL 38 ...

Page 39: ...SE THE 6mm DRILL BIT PROVIDED IN HARDWARE KIT TO DRILL 3 8 10mm DEEP HOLES USE HARDWARE PROVIDED 1 METAL ARM SUBASSEMBLY LEFT 1 METAL ARM SUBASSEMBLY RIGHT LAG SCREW WH BLK 5 16x1 1 2 10 H100471 1 METAL ARM SUBASSEMBLY LEFT 1 METAL ARM SUBASSEMBLY RIGHT 471 x10 LAG SCREW 1 1 2 SEATING ASSEMBLY DO NOT DRILL THIS HOLE 39 ...

Page 40: ... RAIL 2 A4M01065 RAIL 2 A4M01095 SNAP IN SQUARE PLUG 3 A6P00377 BOLT WH BLK 1 4x1 12 H100171 377 x3 SNAP IN SQUARE PLUG 070 x1 POST 069 x1 POST 063 x1 POST 095 x1 RAIL 095 x1 RAIL 065 x1 RAIL 065 x1 RAIL 171 x12 BOLT 1 SEATING ASSEMBLY NOTE HOLE LOCATION 40 ...

Page 41: ...DWARE SHOWN TO ATTACH METAL TABLE FRAME TO CABANA 1 METAL TABLE BASE SUBASSEMBLY SCREW PFH BLK 8x2 6 H100391 NOTE DIMS TAKEN FROM INSIDE OF LEG TO C L OF SCREWS DRILLING LOCATIONS SEE NOTE 1 SEE NOTE 1 SEATING ASSEMBLY 391 x6 SCREW 2 METAL ARM TABLE BASE SUBASSEMBLY FROM STEP 18 41 ...

Page 42: ...STEP 20 RAIL 2 A4M01101 BOLT WH BLK 1 4x1 8 H100171 HOLES TO THE TOP SEATING ASSEMBLY 101 x2 RAIL 171 x8 BOLT 1 42 ...

Page 43: ...K BLK 5 16 48 H100479 ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 COMPLETE THIS STEP TWICE LOOSELY TIGHTEN SEAT SUPPORT FRAME FOR EASIER ATTACHMENT TO METAL FRAME AND CABANA RAILS SEATING ASSEMBLY 712 x24 BOLT 1 1 2 770 x24 WASHER 5 16 479 x24 NUT 5 16 102 x2 ANGLED RAIL 064 x12 SUPPORT 43 ...

Page 44: ...INSTALLED FINISH TIGHTENING ALL THE BOLTS AND SCREWS FROM PREVIOUS STEP BOLT WH BLK 1 4x1 12 H100171 LAG SCREW WH BLK 1 4x1 10 H100460 2 SEAT SUPPORT SUBASSEMBLY REPEAT FOR BOTH SEAT SUBASSEMBLIES SEATING ASSEMBLY 460 x1 LAG SCREW 1 CORNER POST 171 x1 BOLT 1 460 x4 LAG SCREW 1 BACK L BRACKET 171 x4 BOLT 1 FRONT L BRACKET 171 x1 BOLT 1 44 ...

Page 45: ...2A02868 1 5 16 x30 1 8 x30 1 8 34x765x765 90 L BRACKET BLK 2 A4M00555 SCREW PWH BLK 8x3 6 H100824 SCREW PWH BLK 8x5 8 4 H100202 ATTACH REAR CORNER L BRACKETS FIRST SEATING ASSEMBLY 202 x4 SCREW 5 8 824 x6 SCREW 3 TT1 x1 TABLE TOP 45 ...

Page 46: ...EP 24 SCREW PWH BLK 8x3 4 H100824 ARM REST W4L14844 1 3 8 x 5 x26 3 x1 x660 D7 2 SCREW PWH BLK 8x3 4 4 H100392 824 x2 SCREW 3 392 x2 SCREW 3 4 D7 x1 ARM REST REPEAT FOR BOTH ARM RESTS SEATING ASSEMBLY 46 ...

Page 47: ... A6P00393 SEAT CUSHION 2 A6P00392 SEAT CUSHION 2 A6P00394 BACK CUSHION 4 A6P00395 OR 454 or 392 or 394 x2 SEAT CUSHION 455 or 393 or 395 x4 BACK CUSHION SEAT CUSHION 2 A6P00454 BACK CUSHION 4 A6P00455 OR SEATING ASSEMBLY 46 ...