Backyard Products 16861-F, Assembly Manual

Page 1: ...enjoy building your shed JOIN OUR TEAM AND MAKE UP TO 1 500 WEEK STOP Flexible schedule No selling just building Bonus incentives available INSTALLERS WANTED based on number of completed installation...

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Page 3: ...s SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed on page 7 CHECK ALL PARTS Inventory all part...

Page 4: ...Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible P...

Page 5: ...k completely around window frame to validate your warranty Use a paintable exterior rated caulk REINFORCED WOOD FLOOR FRAME OPTIONAL IMPORTANT This floor has been designed for general use Depending on...

Page 6: ...x4 2 x 4 x 24 5 1 x 10 2 x 61 cm RL x2 2 x 4 x 9 5 1 x 10 2 x 16 5 cm UU 1 x 3 x 5 2 5 x 7 6 x 12 7 cm Gauge Block for 3 4 1 9 cm measurement x1 GAA x4 19 32 x 2 1 2 x 22 5 8 2 5 x 6 3 x 57 5 cm FA OY...

Page 7: ...8 1 1 x 60 6 x 121 9 cm NOTE Panel parts are not stamped Roof panels are 5 8 1 6 cm thick x2 5 8 x 48 x 96 1 6 x 121 9 x 243 2 cm x1 5 8 x 23 7 8 x 96 1 6 x 60 6 x 243 2 cm x2 7 16 x 9 3 4 x x 96 1 1...

Page 8: ...cm x4 3 4 1 9 cm x12 1 1 4 3 2 cm x1 x4 1 2 5 cm x1 55 7 8 Metal Threshold 3 4 1 9 cm x10 Bagged seperately special coating PARTS LIST continued NOTE If you are using a nail gun nails may be used whe...

Page 9: ...the following page CONCRETE Use only wood treated for ground contact and fasteners approved for use with treated wood Always support frame seams Leveling higher than 16 not recommended LEVELING MATERI...

Page 10: ...ath all sill plates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete...

Page 11: ...3 48 72 Center on marks Flush Flush 3 7 6 cm Nails Seam Seam 3 7 6 cm x40 PARTS REQUIRED FLOOR FRAME Look for Stamp TREATED HINT For easier nailing stand on frame 1 Arrange parts as shown on flat surf...

Page 12: ...ment will be approximately 153 11 16 390 4 cm When the frame is level and square secure one side of frame to the 4x4 runners with one fastener at ends of each runner Move to the opposite end of the fr...

Page 13: ...panels are 5 8 1 6 cm thick Install 1 48 x 96 panel on the wall frame as shown Use the gauge block to mark the 3 4 side measurement floor joist Secure panel with 2 2 nails in the corners Fig A 2 Move...

Page 14: ...edges and 12 apart inside panels Install 1 48 x 96 panel flust to installed panel Secure with 2 nails spaced 6 apart on edges and 12 apart inside panels 3 3 x167 2 5 1 cm FLOOR PANELS Flush Flush Flus...

Page 15: ...e floor frame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure during t...

Page 16: ...121 9 cm 243 8 cm 182 9 cm 243 8 cm 301 cm 61 cm 243 8 cm 172 7 cm 1 1 2 3 8 cm 3 7 6 cm 3 7 6 cm Nails UM x6 TP RL RL TP SEAM Flush Flush Flush Flush DOOR x2 2 x 4 x 24 5 1 x 10 2 x 61 cm RL TP x2 2...

Page 17: ...121 9 x 213 4 cm PARTS REQUIRED x1 x45 2 5 1 cm 3 2 3 4 GAUGE BLOCK Install 1 48 x 72 panel on the wall frame as shown Use the gauge block to mark the 3 4 side measurement on the wall stud Secure pane...

Page 18: ...nside panel 4 Your side walls are now assembled FINISH 48 x 72 121 9 x 213 4 cm x1 x1 x77 SIDE WALL PANELS PARTS REQUIRED 2 5 1 cm Carefully flip the side wall over Repeat steps to build your second s...

Page 19: ...oor Measure and mark Secure with 2 3 nails at each mark x5 2 x 4 x 68 5 1 x 10 2 x 172 7 cm UM x2 2 x 4 x 89 5 1 x 10 2 x 226 1 cm SZ 17 20 1 2 44 1 2 68 1 2 89 66 1 2 52 1 cm 113 cm 174 cm 226 1 cm 1...

Page 20: ...ng edges and 12 apart on inside of panel Install all panels with the primed side facing up 18 BACK WALL PANELS 3 4 GAUGE BLOCK Your back wall is now assembled FINISH 3 4 GAUGE BLOCK 6 15 2 cm 12 30 5...

Page 21: ...ier nailing stand on frame 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm x1 2 x 4 x 89 5 x 10 2 x 226 1 cm SZ PARTS REQUIRED 3 7 6 cm x16 FRONT WALL BEGIN 1 Secure with 2 3 nails at each...

Page 22: ...cm PARTS REQUIRED FRONT WALL x60 x2 2 5 1 cm OO 3 7 6 cm Install all panels with the primed side facing up Install 2 19 7 8 x 72 panels onto wall frame as shown Secure panel with 2 nails spaced 6 apa...

Page 23: ...D O O R 2 You have finished standing your right side wall FINISH 3 Install OO as a temporary brace Secure with 2 3 screws Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Nails Fig A 6 15 2 cm Center right...

Page 24: ...floor with 3 nails Fig C Secure panel to side wall stud with 1 1 2 nails ENSURE PANEL CORNERS ARE FLUSH Your back wall is now installed FINISH 3 7 6 cm Nails 2 5 1 cm x18 1 1 2 3 8 cm x11 2 5 1 cm x2...

Page 25: ...LL INSTALLATION Install left wall securing with 1 2 screw through back wall panel into side wall bottom and top plates Fig B Fig A ENSURE PANEL CORNERS ARE FLUSH BEGIN 1 2 5 1 cm x2 Flush 2 5 1 cm Scr...

Page 26: ...ed 6 apart Your left side wall is now installed FINISH 6 15 2 cm 3 7 6 cm Nails 1 1 2 3 8 cm x11 Secure gable wall top plate with 1 3 screw angled into top plates Fig D 4 2 Nail side wall panels to fl...

Page 27: ...Secure wall bottom plates to floor with 3 nails Fig C ENSURE PANEL CORNERS ARE FLUSH Your front wall is now installed FINISH REMOVE TEMPORARY BRACING 2 5 1 cm x10 1 1 2 3 8 cm x22 2 5 1 cm x4 PARTS R...

Page 28: ...ED FRONT WALL HEADER CENTER CENTER 3 7 6 cm x5 3 7 6 cm Screws Flush to panel edge Flush Front wall panel OY SZ OY Fig A x1 OY 2 x 3 x 72 5 1 x 7 6 x 213 4 cm BEGIN 1 Center OY on SZ flush to edge of...

Page 29: ...IES WITH ONLY ONE GUSSET ATTACHED 3 2 x120 2 5 1 cm Gusset 1 4 6 3 mm GAP 1 4 6 3 mm GAP 2 5 1 cm Nails 12 per side Center x10 6 x 24 15 2 x 61 cm OSB OR WOOD GRAIN x12 2 x 4 x 54 1 16 5 1 x 10 2 x 13...

Page 30: ...Note single gusset rafters at front back walls with gusset facing inward Secure single gusset rafters to top plate with 1 3 screw in each rafter end Fig C Fig A Align over studs Install end rafters F...

Page 31: ...3 4 1 9 cm Place left gable panel on SBA as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Place right gable panel flush to left panel Secure with 1 1 2 nails as shown Flush SBA on flat 1 1 2 3 8 cm...

Page 32: ...A 3 7 6 cm Screws NAIL FIRST 1 1 2 3 8 cm 2 Continue nailing lower edge of panels into top plate with 1 1 2 nails spaced 6 apart Secure panels to rafter with 1 1 2 nails spaced 6 apart Working inside...

Page 33: ...4 cm 4 1 2 11 4 cm 2 1 2 6 3 cm Place left gable panel on parts UU as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Place right gable panel flush to left panel Secure with 1 1 2 nails as shown 1 1...

Page 34: ...e and Mark 3 4 19 1 mm Measure and Mark 6 15 2 cm Fig A 3 7 6 cm Screws UU 3 NAIL FIRST 1 1 2 3 8 cm Front Gable Unit x40 1 1 2 3 8 cm Continue nailing lower edge of panels into top plate with 1 1 2 n...

Page 35: ...ble panel Fig C Secure panel with 2 2 nails in the corners 2 1 BEGIN Install 1 48 x 96 panel with a 3 4 measurement on the rafter Fig A Fig B Secure panel with 2 2 nails in the corners m o v e Two Nai...

Page 36: ...23 7 8 roof panel flush to installed panel and flush at rafter peak Fig B Secure with 2 2 nails into panel corners as shown 3 Two Nails Two Nails 4 Move to the opposite end of panel Maintain panel fl...

Page 37: ...Secure with 1 2 nail into each rafter Fig D 5 6 Flush Flush Flush Flush Install 23 7 8 x 48 and 9 3 4 x 96 roof panels flush to installed panels as shown Secure roof panels with 2 nails spaced 6 apar...

Page 38: ...with 2 finishing nails in pattern shown Repeat steps to install the back gable trim Install 4 FA projecting out past edge of OSB roof panels two on each side of roof as shown Fasten each with 2 finish...

Page 39: ...ED EAVE SOFFIT Place parts OY and EFC flush to bottom of roof overhang and wall panel as shown Fig A Secure with 1 1 4 screws in the pattern shown FINISH You have finished installing your eave soffits...

Page 40: ...fascia boards ROR and DKB as shown Fig A Secure with 2 finishing nails You have installed your eave fascia FINISH ROR ROR DKB DKB 2 5 1 cm Finishing Nails Fig A Flush to roof panels and soffit x2 19 3...

Page 41: ...2 cm OO GAA 4 3 7 6 cm Screws 1 1 4 3 2 cm Screws 3 8 1 cm 3 8 1 cm RED Bottom edges Flush GREEN 3 8 1 cm OFFSET OFFSET 3 8 1 cm 69 175 3 cm Door Stiffener Arrange parts as shown on flat surface Ensu...

Page 42: ...y FINISH You have finished installing your doors Secure hinge boards to wall innner framing with 10 3 screws as shown Make sure screws go into framing 4 Install OO flush under panels Secure to floor f...

Page 43: ...flush to bottom of window opening CENTER CENTER Fig B FA 11 1 4 28 6 cm BEGIN 1 2 Fasten horizontal door rails FA using 3 4 screws from inside of doors as shown 3 Center trim WR over doors and secure...

Page 44: ...grade caulk behind frame near edge before installing to seal window 3 4 1 9 cm Screws x8 Your transom windows are installed FINISH 3 4 1 9 cm x8 x2 BACK SIDE OF DOORS Center window on mark FRONT SIDE...

Page 45: ...nter OO in door opening OO x2 OO x2 3 4 1 9 cm 3 4 1 9 cm OFFSET 2 5 1 cm Screws Fig B IT IS IMPORTANT TO HOLD THESE DIMENSIONS 2 5 1 cm Screws x14 FINISH BEGIN 1 Center OO s vertically on the left an...

Page 46: ...open position with bolt end 3 8 down from frame Bolt is open when loop is contacting base Fig A Mark and pre drill holes for screws Mark and pre drill holes for screws 1 LEFT DOOR Fig B Your spring b...

Page 47: ...2 FINISH RIGHT DOOR 1 3 4 4 4 cm TOP VIEW 1 4 Pre drill and 3 8 Drill through DOOR HARDWARE DECORATIVE HINGES x1 3 4 1 9 cm x12 x4 x2 PARTS REQUIRED 1 1 2 3 8 cm Re drill hole with 3 8 drill Keep dril...

Page 48: ...back 71 1 2 corner trim is flush under gable panel Fig A and flush along the face of side wall panel Secure with 2 finishing nails spaced evenly FINISH Your corner trim is now installed 71 1 2 on eav...

Page 49: ...47 x1 GABLE VENT PARTS REQUIRED FINISH BEGIN 1 Caulk behind vent flanges Install vent in front gable Your gable vent is installed Secure with 1 screws x4 1 2 5 cm...

Page 50: ...aulk behind vent flanges Your wall vents are now installed Secure with 1 2 screws x12 1 2 1 3 cm x2 WALL VENTS 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 12 7 cm 14 35 6 cm Caulk 4 1 4 10 8 cm You can pl...

Page 51: ...Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED...

Page 52: ...ross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overh...

Page 53: ...oof Deck 1 2 5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first ro...

Page 54: ...ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Page 55: ...cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm...

Page 56: ...4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge...

Page 57: ...K 48002700100 1 Left Back Gable Panel 3 8 NG 27 X 48 LEFT BCK GABLE PANEL K 48002700200 1 Corner Trim 3 8 NG 1 3 4 X 71 1 2 K 71080112000 8 Horizontal Door Rail 19 32 TST 2 1 2 X 22 5 8 UT22100208000...

Page 58: ...siding trim and OSB siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solu...