Backyard 1802513, Owner'S Manual

Page 1: ...g KS 66762 1 800 856 4445 Made in China INS 1802513 A 14x10 PERGOLA ENG 10 27 17 Features the fastening system Register your new Outdoor Product on line www backyarddiscovery com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order replacement parts ...

Page 2: ...IAL ATTENTION TO THE IMPORTANT TIPS AND SAFE TY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED IF YOU CAN T FIND ALL OF THE PARTS CHECK THE PACKING MATERIAL SMALL PARTS MAY HAVE FALLEN INTO IT DURING SHIPMENT IF Y...

Page 3: ...n Procedure and Required Maintenance Always keep safety in mind as your structure is being built PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the i...

Page 4: ...etallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 5 Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe environment Treating your Product with protection sealant after sanding will help prevent se...

Page 5: ...1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year pro rated warranty on rot and decay as well Please see warranty details for more information 5 What is the best way to get started assembling the product Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only al...

Page 6: ...Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 3 16 Concrete Drill Bit Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase ...

Page 7: ...ct hardware in the correct phases Using incorrect hardware may result in improper assembly 4 Whenever a T nut is used follow these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Read the steps of each phase thoroughly The written steps may include important informati...

Page 8: ...T W4L11637 1 3 8 x5 1 4 x114 36x134x2896 8 D4 JOIST W4L11636 1 3 8 x5 1 4 x90 36x134x2286 2 D5 JOIST W4L11638 1 3 8 x5 1 4 x90 36x134x2286 2 D6 JOIST END W4L11633 1 3 8 x5 1 4 x15 36x134x381 8 D7 JOIST END W4L11634 1 3 8 x5 1 4 x37 1 2 36x134x954 4 D8 LONG ANGLE BRACE W4L11641 1 3 8 x5 1 4 x37 1 8 36x134x942 8 D9 SHORT ANGLE BRACE W4L11642 1 3 8 x5 1 4 x29 3 4 36x134x755 4 ...

Page 9: ... NOT TO SCALE D11 JOIST W4L11646 1 3 8 x5 1 4 x92 7 8 36x134x2360 2 P1 PURLIN W4L11639 1 3 8 x1 3 8 x69 5 8 36x36x1767 12 P2 PURLIN W4L11640 1 3 8 x1 3 8 x90 1 4 36x36x2291 12 WP1 PERGOLA POST W2A02600 5 1 2 x5 1 2 x89 1 2 140x140x2273 4 ...

Page 10: ...0205 42 SCREW PFH 8x2 1 2 BLK H100201 100 SCREW PFH 8x1 1 2 BLK H100200 17 WASHER LOCK EXT 8x19 BLK H100198 96 WASHER LOCK EXT 12x19 BLK H100199 68 NUT BARREL WH 5 16x7 8 BLK H100192 42 LAG SCREW WH 5 16x3 BLK H100206 13 NUT BARREL WH 5 16x1 1 2 BLK H100193 26 SCREW PWH 8x5 8 BLK H100202 2 LAG SCREW WH 5 16x5 1 2 BLK H100204 18 SCREW PFH 8x1 2 BLK H100203 2 CONCRETE ANCHOR 1 4 x 2 H100120 18 ...

Page 11: ...Parts Identification Accessories NOT TO SCALE HT FOOT 142 SQUARE POST A100029 4 XR BYD ID TAG SMALL WITHOUT AGES A100241 1 SQ A REVISION TAG A100314 1 STAIN MARKER A6P00171 1 ...

Page 12: ... 36x134x755 4 BUILD BOTH SIDES HAND TIGHEN ONLY AT THIS TIME D9 D9 D4 WASHER LOCK EXT 12x19 BLK 8 PLCS NUT BARREL WH 5 16x7 8 BLK 8 PLCS BOLT WH 5 16x2 1 4 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS BOLT WH 5 16x2 1 4 BLK 8 WASHER LOCK EXT 8x19 BLK 8 WASHER LOCK EXT 12x19 BLK 8 NUT BARREL WH 5 16x7 8 BLK 8 ...

Page 13: ...LE BRACE W4L11641 1 3 8 x5 1 4 x37 1 8 36x134x942 4 BUILD BOTH SIDES D2 D2 D11 D8 D8 WASHER LOCK EXT 12x19 BLK 16 PLCS NUT BARREL WH 5 16x7 8 BLK 16 PLCS BOLT WH 5 16x2 1 4 BLK 16 PLCS WASHER LOCK EXT 8x19 BLK 16 PLCS BOLT WH 5 16x2 1 4 BLK 16 NUT BARREL WH 5 16x7 8 BLK 16 WASHER LOCK EXT 12x19 BLK 16 WASHER LOCK EXT 8x19 BLK 16 ...

Page 14: ...E W4L11641 1 3 8 x5 1 4 x37 1 8 36x134x942 4 BUILD BOTH SIDES BOLT WH 5 16x2 1 4 BLK 16 NUT BARREL WH 5 16x7 8 BLK 16 WASHER LOCK EXT 12x19 BLK 16 WASHER LOCK EXT 8x19 BLK 16 D7 D7 D8 D8 NOTE HOLE LOCATIONS WASHER LOCK EXT 12x19 BLK 16 PLCS NUT BARREL WH 5 16x7 8 BLK 16 PLCS BOLT WH 5 16x2 1 4 BLK 16 PLCS WASHER LOCK EXT 8x19 BLK 16 PLCS ...

Page 15: ...0 21 22 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NOTE HOLE LOCATIONS LAG SCREW WH 5 16x3 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS BOLT WH 5 16x7 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS LAG SCREW WH 5 16x3 BLK 4 NUT BARREL WH 5 16x1 1 2 BLK 8 WASHER LOCK EXT 12x19 BLK 8 WASHER LOCK EXT 8x19 BLK 12 BOLT ...

Page 16: ...T BARREL WH 5 16x1 1 2 BLK 8 WASHER LOCK EXT 12x19 BLK 8 WASHER LOCK EXT 8x19 BLK 8 BOLT WH 5 16x7 1 4 BLK 8 BOLT WH 5 16x7 1 4 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS WASHER LOCK EXT 12x19 BLK 8 PLCS NUT BARREL WH 5 16x1 1 2 BLK 8 PLCS BUILD BOTH SIDES D6 X 8 ...

Page 17: ...TEP 2 ASSEMBLY FROM STEP 3 ASSEMBLY FROM STEP 3 ASSEMBLY FROM STEP 2 ASSEMBLY FROM STEP 5 NUT BARREL WH 5 16x1 1 2 BLK 8 PLCS WASHER LOCK EXT 12x19 BLK 8 PLCS BOLT WH 5 16x7 1 4 BLK 8 PLCS LAG SCREW WH 5 16x3 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 16 PLCS LAG SCREW WH 5 16x3 BLK 8 NUT BARREL WH 5 16x1 1 2 BLK 8 WASHER LOCK EXT 12x19 BLK 8 WASHER LOCK EXT 8x19 BLK 16 BOLT WH 5 16x7 1 4 BLK 8 NOTE HOLE...

Page 18: ...STEP 7 D3 SLOTTED JOIST W4L11637 1 3 8 x5 1 4 x114 36x134x2896 8 WASHER LOCK EXT 8x19 BLK 16 PLCS LAG SCREW WH 5 16x5 1 2 BLK 16 PLCS WASHER LOCK EXT 8x19 BLK 16 LAG SCREW WH 5 16x5 1 2 BLK 16 D3 X 8 ...

Page 19: ...8 P1 PURLIN W4L11639 1 3 8 x1 3 8 x69 5 8 36x36x1767 12 P2 PURLIN W4L11640 1 3 8 x1 3 8 x90 1 4 36x36x2291 12 P1 P1 P1 P1 P1 P1 P2 P1 P1 P1 P1 P1 P1 P2 SCREW PFH 8x2 1 2 BLK 96 PLCS SCREW PFH 8x2 1 2 BLK 96 ...

Page 20: ...18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 HT FOOT 142 SQUARE POST A100029 4 FOOT 142 SQUARE POST 4 PLCS IF PLACING PERGOLA ON CONCRETE PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST NOTE IF NOT PLACING ON CONCRETE PROCEED TO STEP 13 SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME ...

Page 21: ...STEP 10 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT ...

Page 22: ... 1 4 x 2 16 PLCS CONCRETE ANCHOR 1 4 x 2 16 MOVE THE PERGOLA ASIDE PLACE EACH FOOT INSIDE THE CHALK LINES USE A 3 16 CONCRETE DRILL BIT TO PILOT HOLES INTO THE CONCRETE NEXT USE 4 1 4 x 2 CONCRETE ANCHORS TO ATTACH EACH FOOT ...

Page 23: ...STEP 12 MOVE THE PERGOLA BACK IN PLACE SETTING EACH POST INSIDE A FOOT ...

Page 24: ...STEP 13 SCREW PFH 8x1 1 2 BLK 16 PLCS SCREW PFH 8x1 1 2 BLK 16 ATTACH FEET TO EACH POST ...

Page 25: ...SMALL WITHOUT AGES A100241 1 SQ A REVISION TAG A100314 1 4 1 2 2 3 4 4 1 2 2 3 4 BYD ID TAG SMALL WITHOUT AGES SCREW PFH 8x1 2 BLK 2 PLCS A REVISION TAG SCREW PWH 8x5 8 BLK 2 PLCS SCREW PWH 8x5 8 BLK 2 SCREW PFH 8x1 2 BLK 2 ...

Page 26: ...stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been desig...