Badger Meter iSonic 4000, Installation And Operation Manual

Page 1: ...UF_iS4000_BA_02_1811 Badger Meter Europa GmbH iSonic 4000 INSTALLATION AND OPERATION MANUAL November 2018...

Page 2: ...ramming 10 Main Menu 12 Meter Setup 12 Measurement 13 Input and outputs 18 Clear total 21 Communications 22 Miscellaneous 23 Info 23 PIN 24 Login 24 Troubleshooting 25 Control LED 25 Replace meter s e...

Page 3: ...P 67 and needs to be protected against dripping water water oils etc Setup operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may...

Page 4: ...operated with 3 x front panel high endurance buttons iSonic 4000 is powered from external power AC 92 275V 50 60Hz alternatively from external power 9 36 V max 9 W only possible with DC version User...

Page 5: ...System description Page 3 43 UF_iS4000_BA_02_1811 System settings Flow meter tool settings Settings control panel...

Page 6: ...System description Page 4 43 UF_iS4000_BA_02_1811 Driver details...

Page 7: ...e sensor EchoPod DL 10 Installation of the sensor Screw the sensor into the stainless steel mounting bracket while using the gaskets Sensor must be installed maximum 125 cm above the flume bottom mini...

Page 8: ...mm 100 4 5 148 600 146 150 6 16 227 600 197 200 8 35 312 600 248 250 10 63 395 700 298 300 12 94 457 700 349 Mounting position of the iSonic s ultrasonic sensor for parshall flume Size Max flow V Mt H...

Page 9: ...Equipment shall be installed with an external means for disconnecting it from each operating energy supply source The disconnecting means shall disconnect all current carrying conductors 1 Slightly l...

Page 10: ...0 Hz 100 mA 100 Hz 20 mA Active 24 VDC 20 mA can be powered by analog output if not used 1 2 3 Solid State Relais max 230 VAC 500 mA max 1 Hz Function is linked with Output 2 S1 and S2 Digital input 5...

Page 11: ...lid State Output In case the second cable gland is used for the normal I Os use one cable and cable gland for the power supply and solid state relay Recommended cable size min 0 75 mm Caution Use sepa...

Page 12: ...h the button you move downwards in the list With the or Exit Save button you enter the menu or you move to the next submenu The scrollbar on the upper right shows at what position you are in the list...

Page 13: ...ss rights of the individual menu items are shown in the following with three symbols For programming the access levels see the chapter passwords No passwords were set at the factory Minor battery powe...

Page 14: ...time measurement interval s default value is 1 second bigger interval e g 300 seconds is set when unit is powered from battery WarmUpTime Powering time of sensor s before measurement for bigger interv...

Page 15: ...cally converted into the selected unit Unit Unit L s Liter Second gal s Gallons Sec L min Liter Minute g min Gallons Min L h Liter Hour gal h Gallons Hour m s Cubic meters Sec MG D MegaGallon Day m mi...

Page 16: ...r90 V NotchWeir 90 ManningRect Manning Rectangle Flume ManningPipe Manning Pipe Pars Flume1 Parschall Flume 1 Pars Flume2 Parschall Flume 2 Pars Flume3 Parschall Flume 3 Pars Flume6 Parschall Flume 6...

Page 17: ...anning equation Width Rectangular profile slopes angle Manning equation Angle Measured pipe Radius Manning equation Radius Water Surface Slope Manning equation WaterSurfaceSlope Surface Roughness coef...

Page 18: ...925 Parshall flume 36 0 925 Parshall flume 48 0 925 Parshall flume 60 0 925 Manhole flume 4 0 149 Manhole flume 6 0 227 Manhole flume 8 0 313 Manhole flume 10 0 396 Manhole flume 12 0 457 Contracted r...

Page 19: ...c flow m s g Standard gravity 9 80665 m s h Water level m V notch weir 90 Equation Q Volumetric flow m s g Standard gravity 9 80665 m s h Water level m Manning equation Q 1 n Rh 2 3 I1 2 A Rh A P Mann...

Page 20: ...or message is displayed the current is set according the programing of the Alarm Mode below In case that you select bidirectional operation you can signal flow direction via digital outputs Alarm Mode...

Page 21: ...DC Analog output if not used Digital Outputs You can configure functional operation of the 2 digital outputs You can select e g forward pulse for the digital output and define the pulses per totalizer...

Page 22: ...he Solid State Relay The Solid State Relay function is linked with the func tion of output 2 Off means digital output is switched off Forward pulse generates pulses during forward flow conditions Min...

Page 23: ...low Simulation provides analogue and digital output simulation based on a percentage of the full scale flow in cases where no real flow is occurring The range of simulation includes 0 to 100 in steps...

Page 24: ...32 RS 422 RS 485 Baudrate 1200 2400 4800 9600 19200 38400 Bd Parity Even Odd Mark Received Packets Sent Packets Ethernet ModBus TCP IP with MEAP Header IP Address IPv4 Address default 192 168 1 60 IP...

Page 25: ...alog Period The data logging period can be adjusted as following every 10 min 20 min 30 min 1 h 24 h There is a 2 MB memory with about 130 000 data records for data logging available The logging capac...

Page 26: ...PIN User User logged in with this PIN will have access to all user levels Users at this level do not have access to Service or Admin functions Service User logged in with this PIN will have access to...

Page 27: ...ontact support Low Battery Low backup battery memory Contact support Measure Timout Measurement was not completed within specific time Contact support Control LED There are several LED on the board to...

Page 28: ...Disconnect auxiliary power before opening body cover 1 Pull out all plugs Loosen screws S1 S4 and take out circuit board 2 Insert new circuit board and fix it by fastening the screws S1 S4 Plug again...

Page 29: ...ini USB IP67 Configuration 3 buttons Interfaces RS485 ModBus RTU ModBus TCP IP Ethernet BEACON AquaCue connectivity Pulse length Configurable up to 2000 msec Outputs Short circuit proof and galvanical...

Page 30: ...Technical data Page 28 43 UF_iS4000_BA_02_1811 Dimensions iSonic 4000 flow computer Sensor bracket...

Page 31: ...ter Setup Application Tank Open Channel Sensor Interval Warm Up Time Lower Range Value Upper Range Value Offset Measurements Length Unit ft m in cm mm Decimal Places Flow rate Unit L s L min L h m s m...

Page 32: ...r Suppress Weir Cipoletti Weir V NotchWeir30 V NotchWeir45 V NotchWeir60 V NotchWeir90 Manning Rect Manning Pipe Pars Flume 1 Pars Flume 2 Pars Flume 3 Pars Flume 6 Pars Flume 9 Par Flume 12 Par Flume...

Page 33: ...er Level Upper Range Value Calculate Exit Upper Range Value Input Outputs Analog Output Select Range 4 20 mA 0 20 mA 0 10 mA Alarm Mode Off 23 mA 3 5 mA Compensation Digital Input Off Remote Reset Pos...

Page 34: ...t Max Out 2 Function Off Forward Pulses Min Max Alarm Error Alarm Test Pump Control Out 2 Type Normally Open Normally Close Out 2 Set Min Out 1 Set Min Simulation Off 100 0 90 0 80 0 70 0 60 0 50 0 40...

Page 35: ...38400 Bd 115200 Bd Parity Even Odd Mark Received Packets Sent Packets Ethernet IP Address IP Mask IP Gateway MAC Address ADE Control On Off Protocol 1 2 Dial 4 to 9 Resolution 0 0001 10000 Miscellaneo...

Page 36: ...0_BA_02_1811 Date DDMMYY Time HHMMSS EEPROM Format Exit Contrast DataLog Period 10 min 20 min 30 min 1 h 24 h Info Serial Number Version Compilat Date Otp CRC Applicat CRC Pin Control User Service Adm...

Page 37: ...only FLASH_OS_CHECKSUM Checksum 0x0081 U16 User POWER_LINE_FREQUENCY 0 50Hz 1 60Hz 0x0095 U16 Service ANALOG_OUTPUT_RANGE 1 4 20mA 2 0 20mA 3 0 10mA 0x00A1 U16 Service OUT1_LOW Digital Output setting...

Page 38: ...tore 26 make file system 34 press key up 35 press key right 36 press key save exit 38 print screen 41 open channel calculate upper range 42 open channel use default water level 0x0126 FLOAT Factory CU...

Page 39: ...min PASSWORD_CONTROL Security 0x023E 4 User PASSWORD_SET_USER Security 0x0242 4 Service PASSWORD_SET_SERVICE Security 0x0246 4 Admin PASSWORD_SET_ADMIN Security 0x025B U64 Read only FS_TOT Internal Di...

Page 40: ...s Per Hour 130 Cubic Feet Per Hour 131 Cubic Meters Per Minute 133 Barrels Per Minute 136 Gallons Per Hour 137 Imperial Gallons Per Second 138 Liters Per Hour 0x0303 U16 User UNITCODES_VOLUME 40 Gallo...

Page 41: ...lume 10 28 Manhole Flume 12 29 Exponential Equation 0x0308 FLOAT Admin SENSOR_ UPPERRANGEVALUE Sensor description m 0x030A FLOAT Admin SENSOR_ LOWERRANGEVALUE Sensor description m 0x030C FLOAT Factory...

Page 42: ...ACTUALUNIT Actual volumetric flow 0x0394 float Read only DATAPROCESSING_ TANKVOLUME_ACTUALUNIT Actual tank volume 0x0396 FLOAT Read only TOTALIZER_ACTUALUNIT Totalizer 0x0398 float Service SENSOR_ WA...

Page 43: ...IMUM_ ACTUALUNIT Open channel calibration 0x041C float Admin OPENCHANNEL_ SURFACEROUGHNESS_ ACTUALUNIT Open channel calibration iSonic conversation table Address Registers Rights Read Write Name Note...

Page 44: ...e from the endpoint to the digital input on the iSonic 4000 2 Connect the GREEN encoder data signal wire from the endpoint to the digital output 1 positive signal on the iSonic 4000 3 Connect the BLAC...

Page 45: ...of goods for repair Page 43 43 UF_iS4000_BA_02_1811 Return of goods for repair Please refer to our claims return form harmlessness declaration under http www badgermeter de en service return of goods...

Page 46: ...UF_iS4000_BA_02_1811...

Page 47: ...tline Tel 49 7025 9208 0 or 79 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter d...