Badger Meter SDI Series, Installation & Operation Manual

Page 1: ...Installation Operation Manual BadgerMeter Inc PN 72034 1 09 Rev B8 SDI Series Insert Style Flow Sensors ...

Page 2: ...2 2 This page intentionally left blank ...

Page 3: ...itting is preferred over a service tee because it causes fewer disturbances to the flow Models Available Direct insert sensor models are installed in piping configurations that are not in service or under pressure Hot tap insert sensor models feature isolation valves and mount ing hardware to install or remove the sensor from a pipeline that would be difficult to shut down or drain In a true hot t...

Page 4: ...e output choice pipe size output scale and direction of flow by the user are also accomplished by using a PC with Data Industrial software and A 301 connection cable This option SDI Series Hot Tap Ordering Matrix SDI 0 H1 N 0 0 0 2 0 0 Material Stainless Steel PPS Tip 0 Stainless Steel PEEK Tip 2 Type Hot Tap for Pipe 1 1 2 thru 10 H1 Hot Tap for Pipe 12 thru 36 H2 Hot Tap for Pipe 36 and UP H3 El...

Page 5: ...esigned to operate reliably under adverse conditions but the following recommendations should be followed to ensure maximum system accuracy 1 Choose a location along the pipe where there is straight pipe for a distance of 10 pipe diameters upstream and 5 pipe diameters downstream of the sensor Pipe bends valves other fittings pipe enlargements and reductions or anything else that would cause a flo...

Page 6: ...tion of flow sensors into piping systems that are not under pressure at the time of installation If the line must be tapped under pressure a hot tap style sensor must be used See following section for hot tap installation instructions The insertion depth and alignment of the sensor are critical to the accuracy of the flow measurement The impeller must be at the same location in the pipe as it was ...

Page 7: ...ber to the reference mea surement The resulting number C in Figure 4 is the distance from the recess of the sensor tip to the bottom of the stem collar Insert the metal tab of a tape measure into the recess of the flow sensor tip Extend the tape up the stem and mark the shaft with a pencil Slide the collar along the shaft until its bottom surface is at the mark on the stem Tighten the cap screw on...

Page 8: ...lengths Longer stems are intended for use in larger diameter pipes and shorter stems for use in smaller pipelines However stem length has no affect on the operation of the sensor provided that the impeller is positioned correctly in the center of the pipe Stem length H1 is intended for use in nominal pipe diameters from 1 1 2 to 10 H2 is for nominal pipe diameters from 12 to 36 and stem length H3 ...

Page 9: ... rotating the handle 90 and lower the cutter past the valve ball to the pipe Drill the 1 nominal hole according to the manufacturer s instructions Withdraw the cutter past the valve ball close the valve and remove the tapping tool 8 Remove the Data Industrial tapping adapter from the top of the valve 9 The sensor rotor assembly is to be located a fixed distance from the center of the pipe To posit...

Page 10: ...ctronics housing with a slight twisting motion until the stem collar meets the cover The force required to push the sensor into the pipeline is approximately 20 of the line pressure Be aware of the close spacing between the diameter of the flow sensor the bore of the ball valve and the hole in the pipe If the sensor stops or catches before the stem collar meets the cover apply a gentle rocking twi...

Page 11: ...nd or Power Supply Common This provides maximum power and signal EMI protection ANALOG OUTPUT WIRED AS CURRENT SINKING Attach SDI 2 Loop to the Analog input terminal of device receiving this 4 20mA signal Attach SDI 3 Loop to 24VDC terminal of device receiving the 4 20mA Signal ANALOG OUTPUT WIRED AS CURRENT SOURCING WITH SEPA RATE 24VDC POWER SUPPLY Attach SDI 2 Loop to Analog input terminal of d...

Page 12: ...rminal with 24VDC Supply Attach SDI 2 Loop to Analog Input Common Sometimes labeled Loop ANALOG OUTPUT WIRED AS CURRENT SOURCING WITH SEPARATE 24VDC POWER SUPPLY Attach SDI 6 Loop to Analog input terminal of device receiving this 4 20mA signal Sometimes labeled Loop Attach SDI 7 Loop to 24VDC Supply terminal Attach 24VDC Supply terminal to the Analog Input Common Sometimes labeled Loop Bi Directio...

Page 13: ... properly align the tab on the plug and socket to maintain polarity Connect the DB9 connector of the Data Industrial A 301 communications cable to the PC com port of a PC that has the SDI soft ware installed 3 Connect the Series SDI Flow Sensor to a power supply 4 Open the interface software and select the appropriate COM PORT as shown in the dialog box below 5 Open the Parameters Screen as shown ...

Page 14: ...pe size from the pull down menu if the pipe size is not present then custom must be selected or check for an updated pipe dat table on the Data Industrial web site See Note 1 Step 4 Note 2 If custom was selected in step 3 then click the custom button and see Step 5 Enter 4mA flow rate This is normally zero Step 6 Enter 20mA flow rate Step 7 Step 8 For models with LCD Display Option select the desi...

Page 15: ...pull down menu if the pipe size is not present then select custom or check for an updated pipe dat table on the Data Industrial web site See Note 1 Step 4 Note 2 If custom was selected in step 3 then click the custom button and see Step 5 Enter the number of units per pulse and select the pulse width required Step 7 Press Send to transmit calibration data to the SDI Sensor Press to retrieve calibr...

Page 16: ...he pull down menu if the pipe size is not present then select custom or check for an updated pipe dat table on the Data Industrial web site See Note 1 Step 4 Note 2 If custom was selected in step 3 then click the custom button and see Step 5 Enter 4mA flow rate This is normally zero Step 6 Enter 20mA flow rate Step 8 Select Active Direction Step 9 If the Flow direction label requires changing see ...

Page 17: ...esent then select custom or check for an updated pipe dat table on the Data Industrial web site See Note 1 Step 4 Note 2 If custom was selected in step 3 then click the custom button and see Step 5 Step 6 Select the pulse output type that is required If raw pulse is selected skip Step 8 Select Active Direction Step 9 If the Flow direction label requires changing see Note 3 Step 10 Press Send to tr...

Page 18: ...ect the PC to the SDI with the Data Industrial A 303 communications cable Plug in the the RJ11 plug on the A 303 cable to the RJ11 socket on Battry Powered SDI Connect the DB9 connector of the A 303 cable to the PC com port to a PC that has the SDI software installed 3 Open the interface software and select the appropriate COM PORT as shown in the dialog box below 4 Open the Parameters Screen as s...

Page 19: ... 1 Press to retrieve calibration data from SDI Press to reset all parameters back to factory defaults Send must be pressed to send this data to the SDI Step 8 See Note 2 Press to exit parameters screen and to go back to the main screen Note 1 After the send button is pressed the unit could take up to one and a half minutes to program the Battery Powered SDI The illustration below shows the program...

Page 20: ...1 59 2 5 8 134 1 59 2 5 8 258 1 63 2 21 32 258 1 63 2 21 32 375 1 44 2 11 16 6 6 625 Wall Insertion Depth Customer Ref 134 1 91 2 29 32 134 1 91 2 29 32 280 1 82 2 31 32 280 1 82 2 31 32 432 1 73 3 1 32 316 1 83 3 1 32 8 8 625 Wall Insertion Depth Customer Ref 148 2 50 3 17 32 148 2 50 3 17 32 322 2 39 3 19 32 322 2 39 3 19 32 500 2 29 3 21 32 410 2 40 3 11 16 10 10 750 Wall Insertion Depth Custom...

Page 21: ...h Customer Ref 312 4 41 5 19 32 312 4 41 5 19 32 375 4 39 5 5 8 For sizes above 30 consult factory Pipe O D Schedule or pipe O D I D or pipe O D wall thickness is required Copper Tube Type Size O D K L M DWV 1 1 2 1 625 Wall Insertion Depth Customer Ref 072 48 1 7 16 060 49 1 7 16 049 50 1 7 16 042 51 1 7 16 2 2 125 Wall Insertion Depth Customer Ref 083 72 1 11 16 070 73 1 11 16 058 74 1 11 16 042...

Page 22: ...C AWWA C900 Size O D CL100 4 4 800 Wall Insertion Depth Customer Ref 192 1 77 2 27 32 6 6 900 Wall Insertion Depth Customer Ref 276 1 90 3 1 16 8 9 050 Wall Insertion Depth Customer Ref 362 2 50 3 23 32 10 11 100 Wall Insertion Depth Customer Ref 444 3 06 4 3 8 12 13 200 Wall Insertion Depth Customer Ref 528 3 64 5 1 16 For other types of pipe not listed above consult factory Pipe O D Schedule or ...

Page 23: ... 093849 6 6 625 K Offset 5 144059 3 295640 5 144059 3 295640 4 642584 3 295640 4 642584 3 295640 4 237085 2 093849 8 8 625 K Offset 8 730561 2 793790 8 730561 2 793790 10 10 750 K Offset 13 737621 2 937799 13 737621 2 937799 12 476283 2 937799 12 12 750 K Offset 19 830912 2 768877 20 041272 2 768877 17 796906 2 937799 14 14 000 K Offset 24 238528 2 768877 24 702144 2 768877 16 16 000 K Offset 31 7...

Page 24: ... 295640 Ductile Iron Because of the variety of iron pipe classes sizes and wall thicknesses consult factory for customer reference number Pipe O D Schedule or pipe O D I D or pipe O D wall thickness is required PVC Municipal C900 Schedules Size O D 100 4 4 800 K Offset 6 6 900 K Offset 8 9 050 K Offset 10 11 100 K Offset 12 13 200 K Offset For other types of pipe not listed above consult factory P...

Page 25: ...rovided Programming all programmable models utilize Data Industrial A 301 connector cable and SDI Series software Display optional 8 character 3 8 LCD STN Super twisted Nematic display annunciators for rate total input output flow direction for Bi directional models Accessories ASDI Programming Kit A1027 Hot Tap Adapter Nipple raw pulse option 0 Number of wire connections 2 Pulse Units Operating V...

Page 26: ...26 26 This page intentionally left blank ...

Page 27: ...27 This page intentionally left blank ...

Page 28: ...e extent an outstanding contractual obligation exists BadgerMeter Inc Copyright Badger Meter Inc 2009 All rights reserved Viton is a registered trademark of DuPont Dow Elastomers Torlon is a registered trademark of Amoco Performance Products Windows is a registered trademark of Microsoft Corporation Hastelloy is a registered trademark of Haynes Corporation ...