BAFANG MM G510.500 18 027, Manual

Page 1: ...ounting Drive Unit Cover 9 2 6 Chain Wheel Parts Installation 10 2 7 Crank Installation 10 2 8 External Speed Sensor Installation SR SD02 01 11 3 Cabling 14 3 1 Connection of the Battery Cable to the Drive Unit 14 3 2 Connection of the Speed Sensor to the Drive Unit 14 3 3 Connection of the EB BUS to the Drive Unit 15 3 4 Connection of the Headlight Cable to the Drive Unit 15 3 5 Connection of the...

Page 2: ...s Ambient temperature 20 to 55 C Relative humidity 15 95 RH The function of the product is impaired by the presence of any major caustic gas any medium that affects the product s electrical insulation properties or any high intensity magnetic field 1 3 Product Naming Protocol There is a badge on the housing showing infor mation as follows MM G510 500 18 027 F3 R320 0001 A B C D A MM Mid motor B G5...

Page 3: ...3 INTRODUCTION DEALER MANUAL MM G510 1000 1 4 Drive Unit Appearance ...

Page 4: ...4 DEALER MANUAL MM G510 1000 1 5 Drive Unit Structure and Dimensions ...

Page 5: ... 48 48 Rated power W 500 750 1000 Rated efficiency 82 82 82 Rated rotating speed rpm 150 10 150 10 150 10 Maximum torque Nm 100 140 160 Chain wheel 44T 40T 44T 40T 44T 40T Noise dB 55 55 55 Water proof grade IP66 IP66 IP66 Certification CE ROHS EN14766 EN14764 REACH CE ROHS EN14766 EN14764 REACH CE ROHS EN14766 EN14764 REACH Operating environment 20 55 20 55 20 55 ...

Page 6: ...rew onto the frame adapter and the drive unit Internal hexagonal wrench To fasten nuts onto the frame adapter and the drive unit Socket spanner To install chain cover Cross screwdriver To fix and remove the chain wheel lock nut Dedicated tool To fasten M15 bolt on the crank mounting Internal hexagonal wrench ...

Page 7: ...t allowable to there is paint on the six mounting surfaces and in the six mounting holes and M4 threaded hole of the frame adapter The three M4 screw holes in the frame adapter shall not be deformed which are used to mount plastic cover 2 3 Mounting Drive Unit Align the three mounting holes of the drive unit with the mounting holes in the bike frame and mount the drive unit onto the bicycle frame ...

Page 8: ... 1 Align the three mounting holes of the drive unit with the mounting holes in the bike frame From the right of the bike frame insert the three dedicated M8 screw stem into the three mounting holes in the bike frame and the drive unit and out from the left 2 From the left side fasten the three M8 lock nuts and washers onto the screw stem tighten torque is 35N m ...

Page 9: ...bus which is made up of a positive battery cable a negative battery cable and battery communication cables optional is connected to the battery cables at the drive unit After cables connection place the cables neatly 2 5 Mounting Drive Unit Cover Use the three M4 8 bolts to fasten drive unit cover into the frame adapter Tighten torque 1 5 N m Motor cover 1333000000008 cross recess pan head screw M...

Page 10: ...t chain wheel use dedicated tool to fasten anticlockwise the spline nut onto the drive unit tighten torque is 35N m 2 7 Crank Installation Fasten the right crank onto the bottom bracket on the right with a M15 inner hexagonal bolt tighten torque is 35 40N m 350 400kgf cm Install the left crank in the same way A water proof M15 in ternal hexagonal screw 1401020000224 B right crank depending on the ...

Page 11: ... the gap between the speed sensor and the magnetic unit is between 5 and 25mm A Dust cap 2301030000003 B mounting bolt M5 12 C external speed sensor D sensor bracket chain stay boss If the gap is within the specified range use the mounting bolt to fix the speed sensor If the gap is more than 25mm please put spacers between the sensor and the chain stay boss to reduce this gap Tightening torque 1 5...

Page 12: ...ove When installing the magnet unit make sure its center is aligned with the center of the speed sensor s induction zone A external speed sensor B magnet unit PS01010702 2308040000001 C spoke Arrange the speed sensor and the magnet unit as shown by the picture above Mount the magnet unit onto the spoke ...

Page 13: ...13 Installation DEALER MANUAL MM G510 1000 D Mounting nut of the magnet PS01010701 2327000000003 Tighten up the mounting nut with a straight slot screwdriver Tightening torque 1 5 2Nm ...

Page 14: ...ive cable at the battery c female connector for the negative cable at the drive unit The power bus which is made up of a positive battery cable a negative battery cable and battery communication cables is connected to the battery cables at the drive unit 3 2 Connection of the Speed Sensor to the Drive Unit E male connector at the speed sensor e female connector at the drive unit for connection to ...

Page 15: ...ector at the drive unit for connection to the EB BUS Link the EB BUS cable to the EB BUS connector at the drive unit 3 4 Connection of the Headlight Cable to the Drive Unit F female connector at the headlight cable f male connector for the headlight at the drive unit Link the headlight cable to the connector for the headlight at the drive unit ...

Page 16: ... MM G510 1000 3 5 Connection of the Headlight to the Drive Unit G female connector at the headlight cable g male connector for the headlight at the drive unit Link the headlight cable to the connector at the drive unit ...

Page 17: ...M8 bolt 1401280000003 3 M8 M8 spacer 1401060000196 3 M8 4 1 2 Motor Cover Accessories Name Material No Quantity Specification Motor cover 1333000000008 1 cross pan head screw M4 8 1401020000167 3 4 1 3 Chain Wheel Module Name Material No Quantity Specification Spline nut 1401080000131 1 4 1 4 Crank Components Name Material No Quantity Specification Crank mounting screws 1401020000224 2 M15 ...

Page 18: ...bles Name Material No Quantity Specification Integrated cables 1 according to order Speed sensor components 1 according to order Battery cable 1 according to order Headlight cable 1 according to order Taillight cable 1 according to order ...

Page 19: ...ial or manufacture but by incorrect use by the purchaser Damage failure and or loss to the exterior of the product that dooes not affect its function Damage failure and or loss caused by repair or installation undertaken by repair bases or dealers unauthorized by BAFANG Damage failure or loss caused by normal wear and tear BAFANG reserves the right to repair or replace faulty components and is onl...

Page 20: ...20 DEALER MANUAL MM G510 1000 NOTES NOTES ...