Baileigh Industrial HSP-176M-1500-HD, Operator'S Manual

Page 1: ...F BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2015 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...PERATION PREPLANNING 21 Workpiece Considerations 21 General Information 22 PRESS FUNCTIONS 23 On Off Switch 23 Direction Control Valve 23 Pressure Gauge 24 Pressure Regulation Valve 24 Pressure Adjusting 24 Air Purge 25 Cylinder Positioning 25 Table Adjustment 26 Using the Machine 27 OPERATION 29 UNDERSTANDING SPRINGBACK 30 MATERIAL SELECTION 30 LUBRICATION AND MAINTENANCE 31 Changing the Hydrauli...

Page 3: ...ELECTRICAL SCHEMATIC 38 Electrical Parts List 38 TROUBLESHOOTING 39 ...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 5: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and gover...

Page 6: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 7: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 8: ...nt or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitting failure BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine Keep hands and fingers away from t...

Page 9: ...the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best guard won t make up for poor judgment carelessness or inattention Always use common sense and exercise caution i...

Page 10: ...hine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 14 Observe work area conditions DO NOT use machines or power tools in damp or wet loca...

Page 11: ...t time only Do not use maximum force when the ram is extended further than 3 4 of its length This can damage the piston rod Maximum force with long stroke Maximum force with short stroke Note Not observing the maximum working period can result in overheating the hydraulic oil and heating up the hydraulic unit The machine can get damaged and the operator may suffer burns ...

Page 12: ...1870kg 4630lbs 2100kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileigh co...

Page 13: ... painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plastic ...

Page 14: ...ing capacity and forks that are long enough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supp...

Page 15: ...ects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight...

Page 16: ...onnect through holes in the base of the stand Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free WARNING Before operating the press make sure it is firmly anchored the floor If it tips over on you it could cause severe injury or death 40 00 1016 00 40 00 1016 00 40 00 1016 00 40 00 1016 00 ...

Page 17: ...14 14 MODEL A B HSP 176M HD 57 08 1450mm 25 98 660mm HSP 176M 1500 HD 76 77 1950mm 25 98 660mm ...

Page 18: ...l A B C D E F G HSP 176M HD 42 12 1070mm 60 23 1530mm 95 67 2430mm 81 10 2060mm 26 37 670mm 14 17 360mm 39 37 1000mm HSP 176M 1500 HD 61 81 1570mm 79 92 2030mm 95 67 2430mm 100 78 2560mm 26 37 670mm 14 17 360mm 39 37 1000mm ...

Page 19: ...16 16 GETTING TO KNOW YOUR MACHINE A I G H L J B F K C E D ...

Page 20: ...trols K On Off Switch Starts and stops the electric pump motor L Work Table Moveable table to raise or lower to support the material to be pressed ASSEMBLY AND SET UP Note The hydraulic unit weights about 200lbs 95kg For placing the unit in the correct position use and assistant or safe lifting equipment to lift the unit During shipping the hydraulic unit is mounted in the inside of the frame To p...

Page 21: ...ar 7 Fill the tank with hydraulic oil The press is shipped without oil Before starting up the tank needs to be filled with hydraulic oil 46 SHELL BRAND or an equivalent with similar specifications 8 Remove the filler plug on top of the hydraulic tank 9 Fill the tank with approximately 26 5gal 100L of hydraulic oil 10 Replace the filler plug IMPORTANT NEVER run the motor with a low oil level This w...

Page 22: ... grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Baileigh Industrial is not responsible for a...

Page 23: ...r cord connection 1 Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply is a way that does NOT create a trip hazard 2 Connect the power cord to the power supply and check that the power cord has not been damaged during installation 3 Once hoo...

Page 24: ...hat the ram remains aligned with and centered with the workpiece and the bed Relieves the hydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using this hydraulic press you must inspect the workpiece This is not a comprehensive list but rather a list of common issues It is up to you to address any additional special items required to prepare yo...

Page 25: ...ing ring is removed and the hydraulic pressure is relieved Special Fits Make sure that interference fits are correct before pressing a part on and make sure that the applicable parts have been heated or chilled to the correct temperatures to avoid galling and seizing Be aware that not all parts were designed to be pressed off If in doubt refer to the OEM of the part you are working on General Info...

Page 26: ...er is released it will return to the stop 0 position and the piston will stop and stay in the current position Slow 1 position When the lever is pulled outwards to the first position the piston will extend at the working speed of 20 sec 5mm sec As long as the valve is held in this position the piston will move downward When the lever is released the piston will stop and stay in this position The l...

Page 27: ... change to damage the piece part Working at reduced pressure when available will also reduce the stress on the press and the hydraulic system Use the chart next to the pressure gauge to determine the pressing force at the pressures listed Pressure Adjusting 1 Start the hydraulic unit 2 Make sure the piston is in rest position no force applied 3 Set the table height in the top position 4 Place the ...

Page 28: ...he ram to the fully lowered position 5 Now fully retract the ram 6 Repeat this complete cycle at least 6 times to be sure all air is out of the system IMPORTANT Air in the hydraulic system can cause unexpected piston movement and poor overall press operation Cylinder Positioning This press is equipped with a movable cylinder which makes is possible to position the cylinder correctly aligned with t...

Page 29: ...he table install the support pins the desired holes If raising the table raise the table high enough to expose the holes below the table and then install the support pins 7 When the support pins are in the desired holes install the retaining pins on the back of the support pins Note The table always needs to be higher than the hole you want to place the support pin It may be necessary to reach the...

Page 30: ...27 27 Using the Machine Incorrect Correct ...

Page 31: ...28 28 Incorrect Correct ...

Page 32: ...tion Note Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts and de function of the press When pressing operations are finished 4 Return the piston back to its upper position 5 Position the cylinder back it the center of the machine 6 Turn of the hydrau...

Page 33: ...ow it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of material...

Page 34: ...s dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel blocks Wipe off immediately Weekly Maintenance On a weekly basis clean the machine and the area around it Apply rust inhibitive lubricant to all non painted surfaces Check oil level of the hydraulic ...

Page 35: ...oil from the tank 3 Clean the inside of the tank 4 Remove and clean the suction filter 5 Install the filter 6 Check the drained oil If there are metal particles visible or if the oil has a grey color This can indicate worn out parts in the cylinder or the hydraulic unit 7 Take care to prevent dirt and water getting inside the oil tank Replace the cover 8 Fill with hydraulic oil Tellus 46 BRAND or ...

Page 36: ...33 33 OVERALL MACHINE PARTS DIAGRAM Overall Machine Parts List Item Description Item Description 1 Mail Frame 5 Plate Fixing Shaft 2 Cylinder 6 Bolt 3 Pressure Gauge 7 Plate Shaft 4 Plate ...

Page 37: ...34 34 RAM PARTS DIAGRAM ...

Page 38: ...m Parts List Item Description 1 Cylinder 2 Cylinder Cap 3 Neck Flange 4 Dust Cap 5 Cylinder Flange 6 Piston 7 Compact Seal 8 Teflon Stripe 9 O Ring 10 Scraper 11 Neck Seal 12 Bushing Band 13 Press Frame 14 Bolt ...

Page 39: ...36 36 HYDRAULIC PUMP PARTS DIAGRAM ...

Page 40: ...sorb Filter 9 Block Pressure Bolt 10 Connecting Bolt 11 Connecting Plate 12 O Ring 13 Hydraulic Pump 14 O Ring 15 Connecting Plate 16 Oil Sight Gauge And Temperature Read Out 17 Pressure Bolt 18 Pump Pressure Bolt 19 Connecting Bolt 20 Pump Flange 21 Coupling 22 O Ring 23 Plastic Coupling 24 Motor Coupling 25 Basket 26 Oil Tank Cover 27 Motor Shaft Key 28 Motor 29 Flange Bolt ...

Page 41: ...38 38 ELECTRICAL SCHEMATIC Electrical Parts List Q1 Motor Protection Overload Thermal Relay 9 14A GV2 ME16 Telemecanique H1 Indicator Lamp GV2 SN33 Telemecanique ...

Page 42: ...place if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking air into the system Oil leak Normal oil operation temperature is 68 104 F 20 40 C Control oil temperature as needed Check oil level Add oil as if needed Repair any oil leak s immediately WARNING Make s...

Page 43: ...40 40 NOTES ...

Page 44: ...41 41 BAILEIGH INDUSTRIAL INC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com ...