Baileigh Industrial PH-28A, Operator'S Manual

Page 1: ...DUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 04 2018 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...CKING AND CHECKING CONTENTS 9 Cleaning 9 TRANSPORTING AND LIFTING 10 INSTALLATION 11 MOUNTING AND ASSEMBLY 12 SETUP 12 Tooling Installation 12 Tooling Clearance Adjustment 13 Air Setting 13 OPERATION 14 LUBRICATION AND MAINTENANCE 15 Pneumatic Care 15 PARTS DIAGRAM 16 FRAME 17 PNEUMATICS 18 ANVIL RAM 19 QUICK RELEASE 20 HAMMER HEAD PRE 2018 21 Parts List 22 HAMMER HEAD 2018 AND AFTER 24 ...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and govern...

Page 5: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 6: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 7: ...olonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine WARNING This machine has a maximum operating pressure of 120 PSI Exceeding the maximu...

Page 8: ...eigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY ...

Page 9: ...ll times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO N...

Page 10: ...L SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 92...

Page 11: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plast...

Page 12: ... to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the machine with the lifting holes provided at the top of the machine Use lift equipment such as straps chains capable of lifting 1 5 to 2 times the weight of the machine Take proper precautions...

Page 13: ...hat they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This machine distributes a large amount of weight over a small area Make certain that the floor is capable of supporting ...

Page 14: ...ting the gap between the anvil and the hammer head setting the air pressure positioning the foot pedal in a comfortable position for the operation of the machine Tooling Installation 1 Lift the quick release handle A to raise the hammer head 2 Loosen the two clamping block bolts B 3 If needed lower the anvil ram to allow for clearance to insert the upper tool C into the hammer head 4 Align the ind...

Page 15: ... will damage the tooling 7 Install the tool lock pin D Because the holes for the anvil ram may not align with the tool hole the anvil ram must be turned to align the holes 8 Rotate the anvil ram to increase to increase the tool clearance until the first possible set of holes will align with the tool and install the lock pin If at all possible do not increase the gap to more than 2 times the materi...

Page 16: ...the material between the dies in a comfortable and controlled position 6 Pull the quick release handle forward to lower the hammer head to the operating position 7 Position yourself and the material so that you can clearly see the area on the material that the hammer will contact This is important for controlling the amount of forming and area of the forming of the material 8 Using the foot pedal ...

Page 17: ...ck daily for any unsafe conditions and fix immediately Check that all nuts and bolts are properly tightened Check oil level in the lubricator refill as needed with an SAE 10 weight non detergent non additive oil On a weekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper mainten...

Page 18: ...16 16 PARTS DIAGRAM ...

Page 19: ...17 17 FRAME ...

Page 20: ...18 18 PNEUMATICS ...

Page 21: ...19 19 ANVIL RAM ...

Page 22: ...20 20 QUICK RELEASE ...

Page 23: ...21 21 HAMMER HEAD PRE 2018 ...

Page 24: ...er 9 14 AH28 7A017 Main Pivot Shaft 1 15 BR16 6A004 V2 Cam Block 1 16 M24 Lock Washer Std 18 17 M24 x 3 0 x 50 HHCS 2 18 PP 1192 50 Steel Ball 1 19 PP 1186 5 x 1 5 Spring 1 20 ME AH 7A007 Pivot Shaft 1 21 AH 7A012 Middle Pivot Pin 1 22 M150 7A013 Quick Release Shaft 1 23 PP 0133 Black Ball Knob 1 24 PH24 6A044 Lower Tool Shaft Key 1 25 PH24 7A036 Ram Locknut 1 26 ME AH 6A019 Foot Pedal Base 1 27 A...

Page 25: ...otted Spring Pin 1 45 PP 0837 1 25 I D x 1 50 O D x 1 50 Long 1 46 M10 x 1 5 x 20 SHCS 4 47 STD 1875 x 1 Keystock 2 48 3 4 Ext Retaining Ring Std 6 49 1 2 13 x 1 0 SHCS 2 50 PP 0322 0 75 Id x 1 25 Od x 125 THK 4 51 PP 0101 0 75 Id x 1 25 Od x 0625 THK 10 52 AH 7A015 Spacer 2 53 STD M16 x 2 0 x 30 Set Screw 1 54 M6 x 1 0 x 20 SHCS 2 55 M8 x 1 25 x 25 SHCS 2 56 M6 x 1 0 x 25 SHCS 2 57 PP 1333 1 4 NP...

Page 26: ... 1 6 AH28 6A008 Tie Block 1 27 AH 6A018 Slide Plate R H 1 49 25 x 1 0 Slotted Spring Pin 1 50 PP 0837 1 25 I D x 1 50 O D x 1 50 Long 1 54 5 16 18 x 1 75 SHCS 4 55 3 8 16 x 75 SHCS 4 56 1 2 13 x 1 25 SHCS 2 57 5 16 18 x 1 50 SHCS 6 62 AH28 7A016 Guide Hub 1 63 AH28 7A006 V2 Clamp Block 1 ...

Page 27: ...25 25 NOTES ...

Page 28: ...44 www baileigh com BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...