Baileigh Industrial PH-28HD-VS, Operator'S Manual

Page 1: ...OPERATOR S MANUAL POWER HAMMER MODEL PH 28HD VS B9045 2018 Baileigh Industrial Inc Rev 02 2018...

Page 2: ...TING AND LIFTING 8 INSTALLATION 9 Levelling Feet 9 ELECTRICAL 10 OPERATION 12 Setup and Adjustments 12 Operation 14 MATERIAL SELECTION 15 LUBRICATION AND MAINTENANCE 15 PLATE ASSEMBLY 16 UPPER LOWER R...

Page 3: ...es Correct installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES...

Page 4: ...out a symbol DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or se...

Page 5: ...loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away...

Page 6: ...lways use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines...

Page 7: ...ety goggles Wear a full face shield if you are producing metal filings 12 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert...

Page 8: ...able Throat Depth 28 711mm Working Height 52 1321mm Length of Stroke Adjustment Variable from 1 4 3 4 6 35 19mm Power 240V 1 Phase 50Hz Motor 3hp 2 25kw Shipping Dimensions 48 x 48 x 96 1220 x 1220 x...

Page 9: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 10: ...o the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and ca...

Page 11: ...in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This machine distributes a large amount of weight over a smal...

Page 12: ...ool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric cur...

Page 13: ...NGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should u...

Page 14: ...ghly artistic operation It requires time and experience to become proficient at creating the desired results The best recommendation is to practice take notes experiment and seek out advice through te...

Page 15: ...change release lever MUST be locked in the UP position before and during operation Operating the power hammer with the release lever in the lower position will damage the machines operating linkage 6...

Page 16: ...and is more forgiving To shrink start feeding the metal in slowly controlling the shrink by your foot control slowing as you pull out not to flatten the edge too much 5 The hammer mode is also used fo...

Page 17: ...und it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Grease the fittings every month with two pumps from a standard grease gun Check for...

Page 18: ...16 16 PLATE ASSEMBLY...

Page 19: ...17 17 UPPER LOWER RAM ASSEMBLY...

Page 20: ...18 18 SPROCKET ASSEMBLY...

Page 21: ...19 19 SPRING ASSEMBLY...

Page 22: ...20 20 LEVER ASSEMBLY...

Page 23: ...21 21 SLIDE STROKE ASSEMBLY...

Page 24: ...22 22 QUICK RELEASE ASSEMBLY...

Page 25: ...23 23 V BELT ASSEMBLY POST...

Page 26: ...24 24 GUARD AND CONTROL BOX ASSEMBLY...

Page 27: ...ange 5 12 M10 X 1 5 X 40 Hex Flange 8 13 M8 X 1 25 X 40 Hex Flange 4 14 3 4 10 HEX NUT STD 6 15 5 16 18 HEX NUT STD 4 16 PH24 6A001 Side Frame 1 17 PH24 6A022 Lower Tool Block 1 18 PH24 6A031 Top Slid...

Page 28: ...Plate 1 48 PH24 7A033 Plate Spacer 4 49 MH19 7A005 V2 Crank Shaft 25 Offset 1 50 MH19 6A071 Crankshaft Key 1 51 PP 1778 56T Timing Pulley 1 52 PP 0828 Tapered Lock Bushing 2 53 PP 1692 Rubber Standoff...

Page 29: ...50 Long 1 85 PP 1004 1 25 ID X 1 75 OD X 125 Thrust Washer 2 86 PH24 7A039 Toggle Block Shaft 1 87 PH24 6A028 Slide Block 2 88 PH24 6A050 Main Lever V2 1 89 PH24 7A014 Main Pivot Hub 1 90 PH24 7A015 M...

Page 30: ...10 Spring Shaft 1 118 PH24 7A011 Threaded Spring Shaft 1 119 PP 0835 1 50ID X 1 75OD X 1 0 Bushing 6 120 PP 0143 1 25OD X 1 0ID X 1 25LG 2 121 PH24 7A029 Rocker Pin 1 122 M12 X 1 75 Jam Nut 2 123 PH24...

Page 31: ...12 Button Head 7 153 M6 X 1 0 X 10 Button Head 18 154 PP 0587 1 4 X 2 Pipe 1 155 STD Straight Grease Zerk 13 156 PH24 6A056 Slide Stroke Guard 1 157 M5 X 0 8 X 10 PPMS 4 158 STD 40 Chain 2 159 PP 169...

Page 32: ...Belt 2 177 STD 25 Lock Washer 3 178 PH24 5A010 Controller Stand 1 179 PP 1846 Leveling Foot 4 180 PP 1831 Control Box 1 181 5 16 18 Acorn Nut 4 182 PH24 6A049 V2 Spring Guard Version 2 1 183 PH24 7A0...

Page 33: ...31 31 NOTES...

Page 34: ...32 32 NOTES...

Page 35: ...33 33...

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Page 37: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 38: ...anglement with moving parts 7 Understand the machines controls Make sure you understand the use and operation of all controls 8 Warning Labels Take note of any warning labels on the machine and do not...

Page 39: ...entification Power Hammer STRIKING O Recommended for Purchase Buyer User Power hammer must be used with extreme precaution and in a controlled enviroment Assessment Hazard Risk Control Strategies Wear...