Baileigh Industrial TN-250, Operator'S Manual

Page 1: ...IAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2015 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileighindustrial com ...

Page 2: ...AFETY PRECAUTIONS 6 TECHNICAL SPECIFICATIONS 8 TECHNICAL SUPPORT 8 UNPACKING AND CHECKING CONTENTS 9 Cleaning 9 INSTALLATION 10 ASSEMBLY AND SET UP 11 OPERATION 12 Arbor Adapters 13 MATERIAL SELECTION 14 LUBRICATION AND MAINTENANCE 14 PARTS IDENTIFICATION DRAWING 15 Parts Identification List 17 ...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 5: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 6: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 7: ...aring Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS NEVER place hands fingers or any part of your body near rotating tools Hole saws are very sharp and can quickly pierce your fingers and hands Always wear heavy leather gloves when handling these tools ENTANGLEMENT HAZARD ROTATING SPIND...

Page 8: ... tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause injury from flying parts DO NOT exceed the specified machine capacities 6 Dressing material edges Always chamfer and deburr all sharp edges 7 Do not force tool Your machine will do a better and safe...

Page 9: ... performance 16 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 17 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep them out of reach of children 18 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions...

Page 10: ...nical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileighindustrial com Phone 920 684 4990 or Fax 920 684 39...

Page 11: ... painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plastic ...

Page 12: ...ork tables or other machinery Clearance from walls and other obstacles Maintain an adequate working area around the machine for safety Have the work area well illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects If long lengths of material are to be fed in...

Page 13: ...te supplied 3 The pivot block will fit into the machined recess in the vise assembly plate 4 The retaining plate will go on the opposite side of the vise assembly and is there to act as a support washer so as not to damage the vise plate from frequent tightening WARNING For your own safety DO NOT connect a powered drill until the machine is completely assembled and you have read and understand the...

Page 14: ...t the vise will be determined by the angle of notch and the hole saw should be slid forward to set that distance 6 Tighten the material being careful not to over tighten and crush your tube as the vise has supreme holding power 7 If an angle notch is required loosen the two hex bolts on the side of the clamp block with a 3 8 hex key Position the pivot arm to the desired angle And re tighten Angles...

Page 15: ... to be cut out with a zip wheel to continue the notch this is normal with this type of machine Sometimes the pivot arm can be swung back 180 degrees to finish a notch but again probably only up to 45 degrees will this method work Angle notches over 45 degrees should be sawed to the angle first to remove the majority of the material Following these simple steps will give you years of trouble free s...

Page 16: ...nance can increase the life expectancy of your machine Check for any loose or worn parts contact your dealer for replacement parts Fluid level in aluminum housing should be checked periodically add 80w gear oil if fluid levels are low When completely empty the aluminum block will hold 1 oz of oil Replacement seals bearings threaded hole saw studs and drive hexes are all available to keep your mach...

Page 17: ...15 15 PARTS IDENTIFICATION DRAWING ...

Page 18: ...16 16 ...

Page 19: ... WHEEL 1 15 ME TN250 6A022 POINTER 1 16 STD M8 X 1 25 X 50 HEX FLANGE 7 17 ME TN250 7A010 DRIVE STUD 1 18 PP 1142 SEAL 2 19 TN250 6A014 BOLT CAP 2 20 NOT INCLUDED HOLE SAW 1 21 STD 25 X 1 25 SLOTTED SPLIT PIN 1 22 STD 3 8 24 X 5 16 SET SCREW 1 23 Imperial Adapter Standard 5 8 18 X 1 25 Set Screw 1 23 A TN250 7A013 Adapter Reducer 5 8 18 x 5 to 1 2 20 x 1 2 1 23 B M600 7A009 Adapter Enlarger 5 8 18...

Page 20: ... 2 BAILEIGH INDUSTRIAL INC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK ...