Baileigh BB-4816M, Operator'S Manual

Page 1: ...INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from a...

Page 2: ...13 Anchoring the Machine 13 OVERALL DIMENSIONS 14 ASSEMBLY AND SET UP 15 Removing and Installing the Bending Extension Bar 16 ELECTRICAL 17 OPERATION 19 Magnetism Notes 21 BENDING ALLOWANCE 22 UNDERST...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...ware of the position of the clamp handle and the counterweight They are heavy and can swing back suddenly causing serious body or head injuries ELECTRICAL AND MAGNETIC FIELDS Electric current and magn...

Page 8: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 9: ...eck any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or...

Page 10: ...steel Maximum capacity listed is obtained with the bending leaf extension removed TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...10 10 3 4 1 2...

Page 13: ...ck Feet 2 4 Front Feet 2 5 Tool Tray 1 6 Back Stop Collars 2 7 Back Stop Bars 2 8a Notched Clamping Bar Long 1 8b Narrow Clamp Bar 1 8c Wide Clamp Bar Long 1 8d Wide Clamp Bar Short 1 8e Segmented Cla...

Page 14: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 15: ...n the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the mach...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...place in an upright position with a suitable lifting device Tool Tray and Back Gauge Supports 1 Using 3 M8x12 socket cap screws attach the tool tray to the back of the brake 2 Lay the rubber mat into...

Page 18: ...k the top surface of the extension bar 2 Remove and retain the mounting bolts A and remove the extension bar and store with the clamping bars 3 When installing the extension bar verify that the bar an...

Page 19: ...chine The circuit should be protected with a time delay fuse or circuit breaker with a amperage rating slightly higher than the full load current of machine A separate electrical circuit should be use...

Page 20: ...ately Power cord connection 1 Verify that power is turned OFF on the control panel and the power source 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Page 21: ...shown installed 3 Set the machine for the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 Rotate the knobs on each end of the clamping bar which adjusts the setback...

Page 22: ...he required angle Read the section Understanding springback There is also a locking collar on the indicating shaft which can be set and locked to duplicate multiple bends 8 After the bend is made lowe...

Page 23: ...emperature is high it may help to use an external fan to provide some air movement Important If the bending bed magnet is too hot to touch then the brake should be completely shut down and allowed to...

Page 24: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 25: ...y secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is req...

Page 26: ...ctromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result Making a Box with Clamping Bars 1 Using a long clamp bar ini...

Page 27: ...lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots...

Page 28: ...d components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical d...

Page 29: ...is can be checked periodically with a precision straight edge Checking the Gap 1 Raise the bending leaf up to a 90 position as shown in fig 20 2 Secure with the locking collar fig 21 on the leaf angle...

Page 30: ...ARTS DIAGRAM 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 6...

Page 31: ...w M8 x 20 4 12 Screw M8 x 30 4 13 Connect Plate 1 14 Screw M8 x 16 4 15 Cover 1 16 Right clamp handle 1 17 Left shield 1 18 Screw M8 x 20 4 19 Bending Extension Bar 1 20 Bending plate 1 21 Graduated s...

Page 32: ...set 3 43 Hinge body 3 44 Tee 3 45 Bolt 3 46 Ball seat 3 47 Disc spring 6 2 x 12 5 1 48 Nut M6 2 49 Workbench 1 50 Screw M8 x 16 3 51 Screw M8 x 16 4 52 Back stop bar 2 53 Tray 1 54 Rubber mat 1 55 Fix...

Page 33: ...ith cover panel removed Voltage Tests AC DC Reference Point Any BLUE Wire Any BLACK Wire Test Point A B C D E Light Clamping Condition 220V AC 25V AC 25V DC 25V DC 300V DC Full Clamping Condition 220V...

Page 34: ...ATIC SB1 2 22 C2 KM1 KP40 25 100K R2 24 R1 23 D1 14 15 KM2 13 KM1 12 C1 KPBC2 21 6 KPBC1 10 C3 3 KM1 2 SB3 SA2 5 KM2 SB2 TC 11 KM1 8 FR 7 1 0 L N KM2 9 SB1 1 SQ SA JK KM1 100K 20 1 0 L1 N1 QF1 Control...

Page 35: ...cuit Creates full clamping pressure CB Control Board Holds components C1 C2 C3 D1 KP40 R1 and R2 Controls current to the magnet coil KPBC2 Bridge Rectifier Magnetize KPBC1 Bridge Rectifier De Magnetiz...

Page 36: ...rcuit breakers Have qualified electrician check circuit Return bending leaf to lower position and press start button Adjust bending leaf micro switch to be pressed in when leaf is in the released posi...

Page 37: ...ed adjusting The actuator can be adjusted by loosening the screw that secures it making the adjustment followed by re tightening the screw If the micro switch does not click on and off after you have...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...4 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUST...