Baileigh MD-3500, Operator'S Manual

Page 1: ...DUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2017 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...ATIONS 8 TECHNICAL SUPPORT 8 UNPACKING AND CHECKING CONTENTS 9 Cleaning 9 GETTING TO KNOW YOUR MACHINE 10 ELECTRICAL 11 DAILY TOOL USE AND CARE REQUIREMENTS 13 MACHINE SET UP INSTALLING CUTTERS 14 OPERATION 15 MAINTENANCE AND LUBRICATION 16 Troubleshooting 17 Adjusting Slides Free Play 17 DRILL PARTS DIAGRAM 18 Drill Parts List 19 ELECTRICAL SCHEMATIC 21 ...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and gover...

Page 5: ... Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Ind...

Page 6: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 7: ...ent or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS NEVER place Keep hands fingers or any part of your body away from rotating tooling bit ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing Wear Eye Protection Read Manua...

Page 8: ...ations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY 1 FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE M...

Page 9: ...ded when using machinery Wear a restrictive hair covering to contain long hair 16 Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if you are producing metal filings 17 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine 18 Stay alert Watch what you are doing and use common sense DO NOT ope...

Page 10: ...wer Requirements 110V 60hz 1850W 17A Shipping Weight 64lbs 29kgs TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contac...

Page 11: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plast...

Page 12: ...rward Reverse Switch B Drill Spindle C Speed RPM Selector D Drill Motor E Coolant Reservoir F Coolant Flow Valve G Slide Adjustment Screws H Feed Handle I Start Stop Buttons J Electro Magnet ON OFF Switch K Power Cord L Electro Magnet B C D F G A E H I J K L ...

Page 13: ...ics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 14: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Unwrap the power cord and route the cord away from the mac...

Page 15: ...se only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Always use safety chain as magnetic mounting can release Magnetic force will weaken with usage and increased heat Allow to cool to regain magnetic force This tool is equipped with an approved cord and plug for its intended use The ...

Page 16: ... on a flat of the cutter and not just against the rounded shank 2 To remove cutter reverse the procedure 3 Ensure that the coolant feed tap is on and coolant feeds properly by pushing the pilot pin If it feeds too quickly or slowly adjust the tap accordingly Keep the tap closed when not in use WARNING For your own safety DO NOT connect the machine to the power source until the machine is completel...

Page 17: ...ee of metal chips and other dirt and debris These will seriously reduce the magnetic adhesion IMPORTANT The drill s magnetic adhesion depends on the thickness of the work piece 1 2 12 7mm is optimum thickness for safe operation 4 Position the machine using the pilot pin as an aid to locate the center of the cut 5 Secure the safety chain 6 Switch on the magnet and check that the cutter is still in ...

Page 18: ...lectric shock or injury Daily Maintenance Inspect the power plug and cord Keep area around machine clear of debris Check daily for any unsafe conditions and fix immediately Check that all nuts and bolts are properly tightened Regular Maintenance Weekly Monthly Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean the machine and accesso...

Page 19: ...hes Note Proper maintenance can increase the life expectancy of your machine Adjusting Slides Free Play Periodically check lubricate and adjust as necessary 1 To adjust use the supplied wrench to loosen the lock nuts A 2 Using the supplied hex key adjust the screws evenly while moving the handle up and down so that there is no free play yet no blinding anywhere through its range of travel 3 Tighte...

Page 20: ...18 18 DRILL PARTS DIAGRAM ...

Page 21: ... Key 64 Tube 14 Axle 65 Spring 15 5 15 Key 66 M6 65 Screw 16 Gear 67 Gear Box 17 Stop Plate 68 Bearing 6006 18 M6 10 Screw 69 Catch Spring 19 Cable Protector 70 6 6 14 Key 20 Cable Holder 71 Spindle 21 Machine Holder 72 M10 12 Screw 22 M5 8 Screw 73 Connect 23 Cable Fixer 74 Oil Holder 24 M4 10 Screw 75 O Ring 25 Controller 76 Spring 26 M6 16 Screw 77 Spring Stop 27 Magnetic Switch 78 Catch Spring...

Page 22: ...9 M6 20 Screw 90 Motor Holder 40 Hook 91 Field Core 41 Tank 92 Wind Catcher 42 Valve 93 Bearing 6200 43 M6 10 Screw 94 Motor 44 M5 12 Screw 95 Bearing 6201 45 Out Slide 96 M5 80 Screw 46 M6 12 Screw 97 Safety Strain 47 Drill Holder 98 6mm Hex Wrench 48 M8 30 Screw 99 4mm Hex Wrench 49 Gear Box Cap 100 Chuck Connect 50 Bearing 6000 101 Chuck 51 Gear 102 Chuck Key ...

Page 23: ...21 21 ELECTRICAL SCHEMATIC KCD4 1 0 L N SA HY57 D2 D3 D4 D1 C2 M1 F1 L1 L1 L2 KR 06B JQX 13F 2Z For Rev ...

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