Bailey Infi 90 IMCPM03, Instruction

Page 1: ...Process Control and Automation Solutions from Elsag Bailey Group E96 225 Communication Port Module IMCPM03...

Page 2: ...UIPEMENTS LECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FR QUENCE RADIO DES PR CAUTIONS DEVRONT TRE PRISES LORS DE L UTILISATION DU MAT RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PR...

Page 3: ...e module setup and operation The appendices contain information about the NIMP01 Termination Module and NTMP01 Termination Unit This publication is for the use of technical personnel responsi ble for...

Page 4: ...3 Original 7 1 Original 8 1 Original A 1 through A 2 Original B 1 through B 3 Original C 1 through C 3 Original Index 1 through Index 3 Original When an update is received insert the latest changed p...

Page 5: ...90 PCV inter face insure a restart command is not issued from an engineering work station This command will delete the LAN 90 PCV established database p 2 2 To avoid potential module damage evaluate...

Page 6: ...de circuits imprim s provoque des claboussures qui ris quent d atteindre les yeux p 6 2 ATTENTION D ORDRE SPECIFIQUE S assurer qu une commande de red marrage n est pas mise partir d un pose de configu...

Page 7: ...uite ATTENTION D ORDRE SPECIFIQUE suite S assure que tous les dipshunts de la carte de raccordment sont configur s avant de mettre sous tension Un dommage la carte de raccordement peut tre caus si on...

Page 8: ...3 MODULE BUS AND CONTROLWAY 2 4 LEDs 2 4 DIPSWITCHES AND JUMPERS 2 4 Dipswitches 2 5 Jumpers 2 5 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 GENERAL HANDLING 3 2 JUMPER SETTINGS 3...

Page 9: ...play 5 7 SECTION 6 MAINTENANCE 6 1 INTRODUCTION 6 1 PREVENTIVE MAINTENANCE SCHEDULE 6 1 EQUIPMENT AND TOOLS REQUIRED 6 2 PREVENTIVE MAINTENANCE PROCEDURES 6 2 Cleaning the Printed Circuit Boards 6 2 G...

Page 10: ...ion for Modem DCE Connection C 1 C 2 Jumper Configuration for EWS DTE Connection C 1 C 3 Handshake Signal Schematic C 2 C 4 Jumper Settings for J14 through J17 C 2 C 5 Jumper Settings for J18 RS 232 C...

Page 11: ...struction explains the purpose operation and mainte nance of the IMCPM03 module It explains handling cautions and steps for installation Refer to Figure 1 1 for the INFI 90 Open communication levels a...

Page 12: ...The IMCPM03 can also be used for data acquisition and control between controller modules and PC based Elsag Bailey software i e LAN 90 PCV work station The IMCPM03 module has one two color red green L...

Page 13: ...tion Uses a block diagram to explain what the key circuits do Installation Explains the handling inspection configuration and installa tion aspects of the module Operation Describes start up procedure...

Page 14: ...ll as use of this instruction as a reference after becoming fully familiar with the module 1 Read and do all steps in the installation section 2 Thoroughly read the operation section before applying p...

Page 15: ...rt for INFI 90 Open Network 90 modules Termination module Provides input output connection between plant equipment and the INFI 90 Open Network 90 modules Termination unit Provides input output connec...

Page 16: ...d Installation Category 5 V power Category III RS 232 C port Category III Electromagnetic Radio Frequency Interference Values not available at this time Keep cabinet doors closed Do not use communicat...

Page 17: ...trolway or module bus The module reply is then received by the IMCPM03 module and returned to the CTT interface The CTT interface and DB 9 EWS port can be used at the same time as the DB 25 computer p...

Page 18: ...ceplate is optically isolated Optical isolation eliminates ground currents caused by isolated grounding of external equipment The serial channel is normally used to interface the Elsag Bailey hardware...

Page 19: ...essor is responsible for module oper ation and control The operating system instructions reside in the read only memory ROM The processor constantly retrig gers the machine fault timer MFT circuit If...

Page 20: ...the bus the Controlway does a bit by bit comparison that provides collision avoidance maximizing efficiency and throughput LEDs The IMCPM03 module has a single two color status LED on the faceplate t...

Page 21: ...DTE DCE or loopback operating mode for the DB 25 EWS port P4 Jumper array J6 selects DTE DCE or loopback operating mode for the DB 9 connector mounted on the circuit board Jumper J11 allows the CTT te...

Page 22: ...clip and static dissipating work surface when working with modules The kit is designed to connect the technician and the static dissipating work surface to the same ground point to prevent damage to t...

Page 23: ...it has not been damaged in transit 2 Notify the nearest Elsag Bailey sales office of any such damage 3 File a claim for any damage with the transportation com pany that handled the shipment 4 Use the...

Page 24: ...o pin 3 to ensure correct operation of the IMCPM03 module and the CTT terminal Jumper J12 disconnects 30 VDC from the module when installing it in an MMU backplane with modules that require 30 VDC The...

Page 25: ...additional layer of communication integrity They enable the transmitting device to send a notice to the receiving device that a message is being sent The mes sage is sent when the receiving device rep...

Page 26: ...ther port can be DCE or DTE mode For connection to DCE equipment modems set up the IMCPM03 module as DTE mode For connection to DTE equip ment consoles or stations such as the EWS set up the IMCPM03 m...

Page 27: ...l damage if the board is connected to the MMU back plane in early Network 90 systems Early Network 90 systems applied 30 VDC to pins 3 and 4 of connector P1 This voltage can cause damage to INFI 90 Op...

Page 28: ...02 mode or the database mode These selections are accomplished by setting dipswitches SW2 and SW3 Dipswitch SW2 sets a variety of module options in this normal operating mode e g LED dis play database...

Page 29: ...activity on the LEDs One pole to enable the database mode One pole to enable the command and reply checksum for the DB 25 computer port Two poles to select stop bits and parity bits for the DB 25 com...

Page 30: ...operation It should not be disabled One pole to select Controlway or module bus mode Five poles to select the module address for SPM CPM02 mode or One pole to select the module address for database mo...

Page 31: ...s and finally returns a reply message to the station or console The IMCPM03 is then ready to process another command from the host station or console Refer to Table 3 2 for the dipswitch assignments T...

Page 32: ...by the IMCPM03 in the SPM CPM02 mode are valid when the IMCPM03 is operating in the database mode Refer to Table 3 2 for the dipswitch assign ments NOTE Since factory settings may not match default s...

Page 33: ...t is the second Faston from the top of the MMU backplane 2 Check for 30 VDC with respect to system common at the 30 VDC Faston The 30 VDC is not connected in INFI 90 Open systems 3 If the system does...

Page 34: ...endix B and Appendix C for information about these termi nation devices CAUTION It is strongly recommended that all power cabinet I O etc be turned off before doing any wiring Verify all connections b...

Page 35: ...re three possible states Off No power momentarily off when processor initializes on power up Green Execute mode Red The IMCPM03 module has detected a hardware failure or an internal error and stopped...

Page 36: ...test refer to ON LINE HARDWARE DIAGNOSTICS RESET SWITCH The reset switch resets the module Access this switch through the opening on the faceplate Figure 3 1 below the LEDs Use a thin nonmetallic obje...

Page 37: ...EDs one through eight display a code indicating the error condition refer to LED ERROR CODES In diagnostic operation mode the LEDs indi cate the status of the diagnostic test refer to DIAGNOSTIC TESTS...

Page 38: ...er to Table 5 3 32 0 0 1 1 0 0 1 0 Address or bus error Reset IMCPM03 module If error recurs replace the module 33 0 0 1 1 0 0 1 1 Illegal instruction 34 0 0 1 1 0 1 0 0 Trace or privilege violation 3...

Page 39: ...terminal operation Table 5 3 Termination Unit Signals P3 Edge Connector Pin Signal Pin Signal 1 NC 16 NC 2 NC 17 NC 3 NC 18 NC 4 NC 19 NC 5 NC 20 NC 6 NC 21 NC 7 Serial RXD A 22 Serial RXD A 8 Serial...

Page 40: ...cription of each diagnostic test and describes how to use them refer to Test Descrip tions 1 Set pole 1 of SW3 to off OPEN to enable hardware diag nostics Faceplate LEDs display the test results SW2 s...

Page 41: ...word accesses 09 Module bus and Controlway After initializing the Controlway integrated circuit sends a series of bytes to the module bus in loopback mode The module address and bus speed are deter mi...

Page 42: ...poles 3 through 8 select a diagnostic test to run Pole 8 is the least significant bit binary weight 1 Pole 3 is the most significant bit binary weight 32 Refer to Table 5 8 for dipswitch SW2 settings...

Page 43: ...ON position the test number is displayed in LEDs 1 through 6 LED 8 illuminates if the test fails This display format is latched on for 1 4 second for viewing ease then the LEDs blank out for about 1 8...

Page 44: ...0 each individual test is run in numerical order Upon failure the test number that failed is displayed when the test number display mode is selected A failure of a test within the group terminates the...

Page 45: ...nce practices Select the minimum steps required to meet the cleaning needs of the system Personnel performing preventive maintenance should meet the following qualifications Maintenance personnel shou...

Page 46: ...her contaminant from the circuit board Inspect and check the module giving particular attention to edge connectors Clean as necessary Refer to proce dure 12 months Complete all tasks in this table Shu...

Page 47: ...to blow it free of the circuit board EDGE CONNECTOR CLEANING To clean edge connector contacts 1 Use a solvent mixture of 80 isopropyl alcohol 99 5 elec tronic grade and 20 distilled water 2 Soak a lin...

Page 48: ...the two concentric screws turn either way to release them 2 Grasp the screws and slide the module out 3 Set switches SW2 and SW3 on the replacement to match the settings of the CPM module recently re...

Page 49: ...bly the part has been ordered for 3 Publication number and reference used in identifying the part When ordering parts use part numbers and part descriptions from equipment instructions Parts with no c...

Page 50: ...description Refer to the Configuration and Tuning Terminal Type CTT02 instruction for more information on using this com mand For more troubleshooting information for the module refer to Section 5 Ta...

Page 51: ...1 remote I O error exists LIO 0 no local I O errors 1 local I O error exists MEM 0 configuration memory available 1 configuration memory exhausted Node type Set by the station or console with the SET...

Page 52: ...er settings for J14 through J17 Refer to Figure B 5 for the required jumper setting for J18 Refer to Figure B 6 for the NIMP01 02 connector assignments and jumper locations Refer to Figure B 7 for the...

Page 53: ...6 J6 AND J8 J5 AND J9 J7 AND J10 DB9 1 DB9 4 DB9 5 1 2 J19 AND J20 CTS DB9 8 NOTES 1 JUMPERS J20 J8 J9 AND J10 RELATE TO CONNECTOR P6 2 JUMPERS J19 J6 J5 AND J7 RELATE TO CONNECTOR P5 CTSB J14 1 1 J15...

Page 54: ...J15 J16 J17 J2 J6 J1 CR2 P1 P11 FUSE F1 SYSTEM COMMON CHASSIS GROUND 24 VDC RS 485 PORT J11 J18 SPARE J12 J5 J7 P8 TP50354B J8 J13 J9 J10 DIGITAL INPUT LINK A LINK B J19 J20 P4 P2 P8 TERMINAL PORT RS...

Page 55: ...r set tings for J14 through J17 Refer to Figure C 5 for the required jumper setting for J18 Refer to Figure C 6 for the NTMP01 connector assignments and jumper locations Refer to Figure C 7 for the NT...

Page 56: ...25 7 J6 AND J8 J5 AND J9 J7 AND J10 J4 AND J3 DB25 20 DB25 1 TP22140A NOTE JUMPERS J3 J8 J9 AND J10 RELATE TO THE P6 CONNECTOR JUMPERS J4 J5 J6 AND J7 RELATE TO THE P5 CONNECTOR CTSB J14 J15 CTSB J16...

Page 57: ...4 J5 J6 J7 J12 4 5 SPARE P7 P3 P4 CR2 CR1 P1 P2 J16 J17 J13 J18 E1 E2 E3 COM 24 V J14 J15 P6 FUSE F1 1 4 5 8 1 8 4 5 SPARE J1 J3 J9 J8 J10 J11 TO P3 ON IMCPM03 TP36338A EW S PORT 1 ENGINEERING W ORK S...

Page 58: ...us and Controlway test 5 5 0A Timer interrupt test 5 5 0B Dispatcher interrupt test 5 5 0C RS 232 DUART external loopback test 5 5 0C RS 232 DUART test 5 5 0F Null test 5 5 11 Loopback test 5 5 Diagno...

Page 59: ...gnals 5 2 Module bus 2 4 Test 5 5 Module connectors P1 module status 5 2 P1 power 5 2 P3 input and output 5 2 P4 CTT port 5 3 P5 computer port 5 3 P6 utility port 2 3 5 4 Module mounting unit Pin outs...

Page 60: ...RT external loopback test 5 5 RS 232 DUART test 5 5 S Safety considerations 3 1 Schematic of jumpers J1 through J6 3 4 Serial port 2 2 Shield to ground jumper J4 3 5 Spare parts List 7 1 Ordering 8 1...

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