Baja HT65, Owner'S Manual

Page 1: ...should operate this Mini Bike Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle OWNER S MANUAL Minimum Age Requirement 16 Rev B ...

Page 2: ...glect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over Should you experience a problem or need to return your Baja Motorsports Mini Bike for repair please call the BAJA MOTORSPORTS customer service...

Page 3: ...ator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should never operate this vehicle WARNING iii ...

Page 4: ...g the oil 12 check up of spark plug 12 checking cleaning the air filter 13 Adjusting the throttle cable 14 adjusting the carburetor 14 adjustment of rear brake 15 adjustment of chain 16 greasing procedures to the driving chain 16 vehicle washing 17 instructions for storage 18 resumption of service after storage 19 table and torque of fastners 19 maintenance reoutine diagram 20 Trouble shooting 21 ...

Page 5: ...t to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the ...

Page 6: ...This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the l...

Page 7: ...gloves boots long sleeved shirt or jacket and long pants 2 Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or wheel resulting in danger Modification of the vehicle CAUTION Never perform any unauthorized modifications to this vehicle Only use original replacement part which can be obtained through Baja Motorsports 888 863 2252 ...

Page 8: ...at 2500 rpm Dead weight 75kg 165 lbs Idling speed 1400 200 150 Payload 91kg 200 lbs Displacement of cylinder 197cc Front wheel 19 X 7 8 10psi Spark plug MEIYA F7RTC NGK BPR6ES Champion RN9YC Rear wheel 19 X 7 8 10psi Spark plug gap 0 7mm 0 79mm 028 031 Brake Type Drum Gap of air valve IN 0 15 02mm cold Capacity of gasoline tank 4 2L 95 gal Gap of air valve EX 0 20 02mm cold Capacity of oil tank 5L...

Page 9: ...PARTS SUBASSEMBLIES Rear brake lever Throttle twist grip ...

Page 10: ...ront Shock Absorber EPA Sticker Side Stand Rear Wheel Seat Cushion Pull Start Cord Hand brake Air Filter Headlight Clutch cover Gas Tank Foot pegs Decorative tank Drive Chain Vehicle Identifictaion Number Brake Drum ...

Page 11: ... wise Wipe any spilled fuel from the dirt bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Operation of the fuel valve the valve under the fuel tank ON With the handle of the fuel valve to ON position the fuel supply will flo...

Page 12: ...p Procedures for stopping the engine 1 Release the throttle twist grip to slow down the engine 2 Set the ignition switch to position 3 Set the fuel valve lever the fuel tank valve handle to OFF position CAUTION Unnecessarily increasing RPM s to a high level while the Mini Bike is warming up is harmful to the engine CAUTION Verify oil level prior to starting see page 11 Starting the engine with low...

Page 13: ...nition switch is provided on the right handlebar When the switch is turned to off position the engine will not start or stops the engine When the switch is turned to on position the engine can start and the vehicle can be driven ON button 10 OFF button ...

Page 14: ...n the oil gage plug tightly Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type of oil other than what is recommended in the chart DO NOT MIX OIL WITH THE GASOLINE Lubricating oils of d...

Page 15: ...crew Plug tighly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil gauge plug Screw plug for oil draining Check up of Spark Plug 1 Remove the cap of spark plug and screw off the spark plug using the plug wrench 2 Clean the spark plug all around or replace it if it is corroded or there is too much deposit on it 3 Regulate the gap of the s...

Page 16: ...element with a new one if it is broken or cracked 13 Air Filter box Removal of filter Removal of cover Rinse with fresh water then queeze out excess Wash with mild soap and water 1 Remove seat to access air filter Seat is removed by removing nut located under seat see photo 2 Locate Air Filter Box under seat and remove cover 3 Remove air filter 4 Remove foam cover from Air filter element 5 Tap the...

Page 17: ...art the engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Adjusting the Carburetor Adjusting procedures of idling speed 1 Support the vehicle by a stand 2 Adjust the idle speed by the throttle stop screw to 1400 200 RPM 150 CAUTION Do not try to correct a malfunctioning carburetor by adjusting the idling speed If t...

Page 18: ... make adjustment turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake 3 Brake shoes should be replaced by a qualified service technition once brake shoes are worn Brake cable Rear brake arm 15 Rear brake adjusting nut 5 7mm free play 2 3in ...

Page 19: ... reached it s maximum 16 Adjustment of Chain 1 When chain adjustment is needed loosen rear axle bolt 2 Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align the marking of the chain adjuster with the engraved lines in the similar position on both sides 3 Tighten rear axle bolt by a torque of 50 60Nm 37 44 ft lb 4 Repetitively check the tension of...

Page 20: ...on followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking system repeatedly and repair or adjust it if necessary CAUTION Washing the Mini Bike with over pressurized water may cause damage to some of its components Therefore do use a pressure washer to clean th...

Page 21: ...nsure that the carburetor maintains its normal performance after the storage 3 Take out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine and finally fit the spark plug back on 4 Wash the vehicle clean wipe it dry and apply an even coat of wax to the painte...

Page 22: ...st oil from the fuel tank followed by filling it with fresh gasoline therein 3 Prior to driving all the required check ups must be made It is better to drive it at a low speed in an open area to test its performance before normal operation Table and Torque of Fasteners Ser No Fastener Torque Newton m Foot lb 1 Front wheel axle nut 35 45Nm 26 33 ft lb 2 Rear wheel axle nut 50 60Nm 37 44 ft lb 3 Fro...

Page 23: ...sion Check X Brakes Check X Throttle check X Throttle cable Check X Items of Maintenance 20 means This item of maintenance should be carried out at a service center It may be also done by the user with reference to this manual provided special tools and authorized spare parts are used The user must also be capable of completing the procedure means This item can only be carried out by an authorized...

Page 24: ...spark plug Dry and reinstall spark plug 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the engine to a qualified mechanic Replace or repair faulty components as necessary 1 Filter element s clogged Check air filter Cean or replace 2 Bad fuel engine stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor Refu...

Page 25: ...Baja Motorsports LLC 2910 South Hardy Drive Suite 103 Tempe AZ 85282 Tel 480 222 8280 Toll Free 888 863 2252 ...