Bajaj Pulsar 135 BS VI, Owner'S Manual

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Page 3: ...Free and subsequent Paid services as per the schedule contained in this booklet We earnestly advise you to avail all these services at any of our Bajaj Dealers or Authorised Service Dealers who are well equipped with all necessary facilities genuine parts oil and trained manpower to ensure the best care for your Pulsar Your Pulsar 125 BS VI comes with a warranty of 5 Years or 75 000 Kms whichever ...

Page 4: ...is indicates that a potential hazard or injury to you or other persons to the vehicle can happen if advice provided is not followed Description 1 Technical Specifications 1 2 Identification Data 4 3 Location of Parts 5 4 Steering cum Ignition lock Fuel Tap 6 5 Fuel Tank Cap Instructions for Customers 7 6 Speedometer Details 8 7 Control Switches 9 8 Removal Fitment of Side Covers 11 9 Removal Fitme...

Page 5: ...PM Max Net Torque 10 8 Nm 6500 RPM 10 8 Nm 6500 RPM Ignition System DC DC Starting Aid Self Kick Self Kick Spark Plug 2 nos CHAMPION RG4HC CHAMPION RG4HC Spark Plug Gap 0 7 0 8 mm 0 7 0 8 mm Transmission 5 speed constant mesh 1 dn 4 up 5 speed constant mesh 1 dn 4 up Lubrication Wet sump Forced Wet sump Forced Front Brake Disc Drum Rear Brake Drum Drum Tyre Front 80 100 17 46P Tubeless 80 100 17 4...

Page 6: ...l 11 5 Liters 11 5 Liters Reserve 2 5 Liters 2 5 Liters Length 2055 mm 2055 mm Width 765 mm 765 mm Height 1060 mm 1060 mm Wheel base 1320 mm 1320 mm Ground Clearance 165 mm 165 mm Electrical System DC DC Head Lamp 35 35W 35 35W Tail Lamp Stop Lamp LED LED Side Indicator 10W 10W Horn 12V 2A 12V 2A Technical Specifications Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI Parameter 2 ...

Page 7: ... LCD Side Stand Indicator LCD LCD Rear No Plate Lamp 12V 5W 12V 5W Battery 12V 4 Ah VRLA 12V 4 Ah VRLA Vehicle Kerb Weight 140 kg 140 kg Vehicle Gross Weight 290 kg 290 kg Technical Specifications Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI Parameter This vehicle complies to BS VI standards AHO is government regulation All dimensions are under UNLADEN condition Above information is subject to chan...

Page 8: ...orcycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On Side of Steering Tube Alpha Numeric 17 Digits Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric 11 Digits 4 ...

Page 9: ...Location of Parts 5 Front Fork Fuel Tank Rear Shock Absorber Grab Handle Engine Oil Level Inspection Window Front Disc Brake Accelerator Grip Brake Pedal Pillion Foot Rest Kick Lever ...

Page 10: ...ock turn it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap Side cover lock Steering cum Ignition Lock It has three positions LOCK Steering locked Ignition OFF OFF Steering unlock Ignition OFF ON Steering unlock Ignition ON 6 Fuel Tap Fuel Tap Fuel tap lever has following positions OFF When fuel supply is to be cut off ON When fuel level is abo...

Page 11: ...ution Dont attach metallic Key chain as it may damage paint of petrol tank Fuel Tank Cap Instructions for Customers Do Not rev engine in standstill condition Don t use adulterated fuel or fuel additives as it will result in rusting clogging of engine parts Never drive by disconnecting wheel speed sensor Cleaning cloth to be strapped along with toolkit to be kept under seat assy Do not keep the cle...

Page 12: ...nal switch is turned to L R Turn indicator LH or RH will flash 7 Speedometer Vehicle speed will be displayed digitally 8 Trip Meter Reset Button Both trip meters can be reset to zero by pressing the button 9 Trip Meter The Trip meter shows the distance traveled since it was last reset to zero 10 Battery Indicator It shows battery needs charging 11 Hi Beam Indicator It glows when Headlight is ON Hi...

Page 13: ...ing Left Handle Bar Switches A High Low beam switch When headlight is ON High or Low beam can be selected with this switch Hi beam indicator light located on Speedo console will light up when high beam is selected High Beam Low beam B Turn Signal Switch When the turn signal knob is turned to Left or Right respective indicator will start blinking to stop blinking push the knob in release D A B C ...

Page 14: ...n to above Pass Switch Hi beam will get ON Ignition switch ON Engine Running Speedometer illumination Tail lamp Number Plate Lamp Pilot Lamp Control Switches Illumination will get ON in addition to above headlamp will get on as given below E Right Handle Bar Switches E Starter Button Starter button operates the electric starter It is recommended to start the engine with the transmission in neutral...

Page 15: ... to release its Lug from hole A of Fuel Tank Slide the Side Cover forward towards the engine to release slot provided on its rear end from bracket with rubber cap B provided on Chassis Take out side cover Removal of Side Cover RH Remove the screw C securing the Side Cover RH Pull front portion of Side Cover to release its Lug from hole A of Fuel Tank Slide the Side Cover forward to release slot pr...

Page 16: ... the lock plate of Side Cover properly with bracket on Chassis and rotate key in clockwise direction to lock Fitment of Side Cover RH Match slot provided on rear end of Side Cover with bracket A provided on Chassis and slide Side Cover backward Match Lug provided on front portion of Side Cover with hole B provided on Fuel Tank and press Side Cover inside Match Side Cover RH properly with bracket p...

Page 17: ... Both the seats can be fitted by matching their lug with the respective lock pressing down the lug into lock CAUTION Always fit Front seat first Fig C Seat Release Cable Fig B Removal of Seat assembly complete Remove Side Cover LH Pull seat lock cable A remove the seat complete Follow procedure as given below Single seat Fitment of Seat assembly complete The seat assembly can be fitted by matching...

Page 18: ...ttery is in low charged condition show the vehicle to authorised BAL dealer Make of battery may differ from vehicle to vehicle CAUTION Do not drive run vehicle in battery disconnected condition It may lead to damage of electrical electronic components CAUTION Always fit rubber strap for locking tool kit Cleaning cloth to be strapped along with tool kit under seat assy Tool Kit First Aid Kit Locati...

Page 19: ...wing span adjustment of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are found during these checks refer to the Maintenance chapter see your dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to perform these che...

Page 20: ...s lubrication of clutch components for their longer life Starting The Engine Turn the fuel tap knob to or position Turn ignition switch key to position Confirm that transmission is in neutral Auto choke Caution Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Wait 15 sec between each operation of the starter which will facilitate battery to rec...

Page 21: ...o avoid engine stalling From 5 to 4 Gear th th From 4 to 3 th rd Gear From 3 to 2 rd nd Gear From 2 to 1 nd st Gear 45 km h 35 km h 25 km h 15 km h Recommended Speed for Shifting Down Warning When shifting down to lower gear do not shift at such high speed that engine rpm jumps excessively This may cause engine damage rear wheel may skid Downshifting should be done at recommended speeds as shown i...

Page 22: ...sively Do not start moving or race the engine immediately after starting Run the engine for a minute at idle speed to give the oil a chance to workup into the engine How to Ride Your Bike 18 Kms 1st 2nd 3rd 4th 5th 0 1000 10 20 30 35 45 1000 2000 15 30 40 45 55 CAUTION Do not park on a soft or steeply inclined surface or the motorcycle may fall over Whenever vehicle is falls down remove plug of Y ...

Page 23: ... method Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity filled Ensure following maintenance points to get optimum performance from your bike Fuel Check fuel lines connections for leakage Spark Plugs Inspect and clean spark plugs Adjust electrode gap Repla...

Page 24: ...erly wrap up loose clothes while driving or riding to avoid entangling in wheel or other objects on road Always concentrate on riding for safety Safe Riding Tips Always wear Helmet while driving or riding Your helmet should conform to appropriate Indian standards Read thoroughly the instructions given in this manual and follow them carefully Avoid unnecessary accessories for the safety of both rid...

Page 25: ...haul 1100 ml Recommended Engine Oil Always insist on Bajaj Genuine Engine Oil for optimum engine performance and warranty benefits It is a specially formulated oil for vehicles with DTS i engines Model Recommended Grade Engine oil Pulsar Bajaj DTS i SAE 10W30 API 125 10000 SL or JASO MA st Engine oil replacement frequency 1 service then every 10 000 Km Engine oil level top up frequency Every 5000 ...

Page 26: ...el rim should not be damaged in any way during fitment removal of tyre The tyre side walls in contact with wheel rim seals air Tubeless Tyre The main advantage of tubeless tyres is in case of puncture the rate of air leak is very slow hence customer can easily drive the vehicle upto nearest puncture repair shop for removing puncture Wheel Puncture Visit nearest known tubeless tyre repair shop to r...

Page 27: ...LA Battery Features No topping up is required Reduced self discharge Enhance safety No vent tube open to atmosphere hence no discharge of electrolyte through vent tube Disc Drum version Min Level Environment care must be taken to dispose off the used battery It is always recommended to hand over the same to the Authorised battery Bajaj dealer for proper disposal of the same When battery is found d...

Page 28: ...ec for battery to recover Do not add extra electrical accessories such as Remote Bigger horn Musical brake light etc This will reduce life of battery If vehicle is to be stored for more than 2 weeks disconnect battery to avoids self discharge CAUTION Do not drive run vehicle in battery disconnected condition It may lead to damage of electrical electronic components Spark Plug Remove spark plugs by...

Page 29: ...ness 20 30 mm Marking on chain adjusters should be identically positioned on both sides 25 Std Chain slackness 20 30 mm Top edge Drive chain must be cleaned lubricated as per periodic maintenance schedule a Drive chain Non O ring type Non O ring type chain should be removed cleaned by Nylon brush Kerosene or in Chain Cleaning Machine It should be lubricated by SAE 90 grade oil Drive Chain Cleaning...

Page 30: ...g Fuel pipes for cracks Spark plug clean check gap Valve tappet clearance Carburettor float chamber cleaning 3 4 5 6 7 8 9 10 11 Carburettor rubber duct Sleeve for hard resulting in loose fitment Engine breather tube for cracks 12 EVAP system Hoses check for cracks 13 R CL CL CL CL CL A R C A CL C R C R C R CL CL CL R R C A CL C R C R C R R Top up C C A C R C R C R CL R CL CL C CL A C A C R C R C R ...

Page 31: ...cover gasket Replace air filter element at every 15000 kms Replace air filter cover O ring along with air filter element Replace at every 15000 kms Replace at every 30000 kms Replace if required Top up CL C C A C R C R C R R CL CL CL C CL A C A C R C R C R Top up R CL R C A CL C R C R C R R CL CL CL C CL A C A C R C R C R Top up CL C C A C R C R C R R CL CL R CL R R C A CL C R C R C R Top up CL C C A...

Page 32: ... fault code Clear fault history Update latest hex file if applicable 21 22 Non sealed Drive chain wear Clean Lubricate adjust Replace if required Drive chain link lock 23 24 Main stand side stand both pivot pin 25 Steering play 26 Steering stem bearing Cap steering bearing Plastic 27 Front fork oil seal C R CL C A T C A L T CL L C T C T C CL L A C A C CL L C R CL C A T C A L T CL L C T C T C CL L A...

Page 33: ...e Clean by Diesel Lubricate using molten chain grease Replace at every 20000 kms Use recommended AP grease Replace if required Use Limoplex grease for lubrication Replace oil and oil seal dust seal in pair at every 30000kms CL C A T C A L T CL L C T C T C CL L A C A C R C R CL C A T C A L T CL L C T C T C CL L A R C L C A C CL L C R CL C A T C A L T CL L C T C T C CL L A C A C R C R CL C A T C A L...

Page 34: ... 31 Check source of leakages if any in the brake system Check Front rear brake hose condition Check Brake fluid level and top up if needed Clutch Throttle Front brake cables brake pedal free play adjustment 35 C A C A C A C A C A C A C A C A Head light focus adjustment Check confirm all bulbs switches working General lubrication Clutch lever front brake lever kick lever rear brake lever 36 37 38 C A...

Page 35: ...ended WD40 spray Use recommended AP grease Ensure model wise tyre air pressure C R CL L C R C A C A C A L C A C R CL L C T C R C R C A C A C A L C A L R CL L C R C A C A C A L C A C R CL L C T C R C R C A C A C A L C A C R CL L C R C A C A C A L C A L R CL L C T C R C R C A C A C A L C A C R CL L C R C A C A C A L C A C R CL L C T C R C R C A C A C A L C A L R CL L C R C A C A C A L C A Replace ca...

Page 36: ...4500 15000 9500 10000 4500 5000 500 750 KMS 7th 6th 5th 4th 3rd 2nd Free 1st Free Servicing Sr No Periodic Maintenance Lubrication Chart More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubricate Note Periodic parts Oil Filters All types of greases Cleaning agents Cables Wear tear parts Rubber O rings oil seals pipes Gaskets ...

Page 37: ...9th 8th 15th 16th Remarks 64500 65000 59500 60000 54500 55000 49500 50000 44500 45000 39500 40000 34500 35000 69500 70000 74500 75000 Use model wise torque values C A C A C A C A C A C A C A C A C A C T C T C T C T C T C T C T C T C T Periodic Maintenance Lubrication Chart ...

Page 38: ...e your Customer ID to Dealer ASD workshop When you are at Dealership ASD workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Dealer ASD at the time of Free Service ASD Authorised Service Dealer Availing all Free Paid Services replacing mandatory periodic parts engine oil will entitle warranty eligibility Service 1st Free Servi...

Page 39: ... gap between CBS front brake cable 2 B sleeve cam lever slot Distance C and do not over tighten adjuster nut D It is recommended to do setting as per guideline at authorised dealership after rear front wheel puncture rear front brake shoe replacement CBS cable replacement higher brake free play at rear front chain play adjustment tyre refitting etc While fitment of lever brake cam match dot mark o...

Page 40: ... the vehicle on a box or a stand so that both wheels are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air pressure in both wheels Do not apply oil on front brake disc to prevent rust...

Page 41: ...____ Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have understood all terms and conditions of warranty service schedules maintenance tips and shall abide by them Customer s Signature To be filled in by the dealer Imp Do not detach this page from Owner s Manu...

Page 42: ...em directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer however Bajaj Dealers will provide full assistance in referring such claims with respective manufacturer Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of the parts Delay if any at the repairing workshop in carrying out repair to ...

Page 43: ...atory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake clutch adjustments cleaning of fuel system engine tune up or such other adjustments 2 Parts subjected to normal wear tear like Clutch Plates Brake Shoes Chain Sprockets Fork Oil Seal Spark Plug Control Cables Brake ...

Page 44: ...ts its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the instructions maintained in the Owner s Manual 13 Vehicles used for any competition or race and or for attempting to set up any kind of record 14 Any failure arising due to use of adulterated or ...

Page 45: ...R AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Container PM Poor maintenance BA Battery abused Note Customer should insist that Service Record must be filled by respective authorised battery dealer as proof of specified maintenance for easy settlement...

Page 46: ...e of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BATTERY DEALERS DISTRIBUTORS IN CASE OF CLAIM Claim Accepted Claim Rejected Failure Mode Please tick as applicable Loose connection Overcharge Undercharge Internal Short Reverse Charge Plate Shedding Hi...

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