Bakker Hydraulic Products ROTAQ 55, Manual

Page 1: ...exchange system for truck mounted cranes 55 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG ELST The Netherlands 31 0 481 374757 31 0 481 375280 info bakker hydraulic com www bakker hydraulic com 55 is produced by ...

Page 2: ...anes have been met during work inspections maintenance etc We specifically refer to the safety regulations in this manual and all relevant safety regulations statutory safety regulations safety regulations for the attachments and safety regulations provided with the truck mounted crane and truck and all other safety regulations that apply to the work space during work inspections maintenance etc o...

Page 3: ...n the switch has been operated a beep will sound Connect the RotaQ to the work tool by positioning the RotaQ on the connection plate and then turning it clockwise Then you connect after which the red pin sinks into the block Only when that has been done may the switch be turned after which the beeps stops You have now coupled without pressure If you do not connect correctly as mentioned above this...

Page 4: ...op the decoupling or coupling by pressing this activation switch again Mechanically test if the decoupling or coupling is successful by moving the RotaQ gently Prevent hazardous situations Keep out of reach of moving parts Make sure no people are within reach of the crane when it is operational Turn off the truck s engine before performing inspections or maintenance Components that need to be repl...

Page 5: ...mponents must be fitted with a so called hydraulic attachment plate For attachments such as a hoisting hook a mechanical attachment plate will suffice Hoisting hooks pallet hooks grippers stone clamps big bag hooks ground drills and other hydraulic attachments for your truck mounted crane can be coupled and decoupled automatically simply and safely without having to leave the control position In t...

Page 6: ...n is up then the lock between the RotaQ rotator and the attachment is inactive and you can turn the rotator counter clockwise so the attachment is decoupled Signal pin when coupling If the signal pin is fully flush with the RotaQ block then the connection between the RotaQ rotator and the attachment is locked and you can start using the crane with the attachment Signal pin flush Lock is active Sig...

Page 7: ...lische onderplaat Vergrendelingsposities Koppelingspositie voor centrale as Hydraulische onderplaat 3 x Vergrendelingsposities Koppelingspositie voor centrale as Mechanical tool plate 3 x coupling pin positions Coupling position for central axis Locking pin recesses Hydraulische onderplaat 3 x Vergrendelingsposities Koppelingspositie voor centrale as Hydraulische onderplaat 3 x Vergrendelingpositi...

Page 8: ... Site www bakker hydraulic com E mail info bakker hydraulic com RotaQ Decoupled and locked 3 x coupling pins Locking pins with hydraulic connections top plate Central axis RotaQ Decoupled and unlocked 3 x coupling pins Central axis Locking pins with hydraulic connections top plate Signal pin up Lock is inactive A B ...

Page 9: ...c com E mail info bakker hydraulic com 3 Technical information Technical data RotaQ 55 Patented Maximum hoisting load kN ton 55 5500 kg Maximum torque Nm 1300 Nominal oil flow L min 20 Maximum operating pressure Mpa bar 30 300 bar Weight kg 45 Rotator type Rotator met as Rotator shaft mm Ø69 Installation height Height of rotator plus 29 mm ...

Page 10: ...Disengage the RotaQ s power switch 10 After about 4 seconds the sound and light signal will stop 11 Visually check if the red signal pin is completely flush 12 Mechanically test if the coupling is successful by first moving the crane arm gently 13 The crane with attachment is now ready for use 1 Decoupling 2 Switch on the crane 3 Put the attachment connected to the crane in a stable position 4 Pre...

Page 11: ...t immediately above the control button and an alarm will sound The attachment can now no longer be lifted or moved This light signal and the alarm will stop the moment you stopped the decoupling or coupling by pressing this activation switch again o Mechanically test if the decoupling or coupling is successful by first moving the crane arm gently Prevent hazardous situations Keep out of reach of m...

Page 12: ... by sufficiently technically qualified personnel Maximum contamination of the hydraulic oil is 10 µm Monthly visual inspection of the operation of all mechanical parts In case of any identified deviations please contact your supplier installer before further use Monthly inspection of the state of the seals of the hydraulic lower plate It is possible that the seal in the hydraulic lower plate will ...

Page 13: ... A first spare set of of sealing rings is supplied as standard with the RotaQ part number 1 The location of the two hydraulic valves with sealings in the bottom plate 2 Unscrew the bushing using a No 27 pipe wrench 3 Now remove the bushing the valve and the visible seal 3 Press the valve down with a non sharp pin and remove the old seal 4 If the old seal has been removed check the inside for conta...

Page 14: ...lve Tighten the bush again with pipe wrench No 27 Tightening torque 80 100 Nm 10 View of the tightened bush In case of problems please contact the supplier Prevent contamination of the hydraulic coupling points in bottom plates and the RotaQ when they are disconnected Inspect and check the hydraulic coupling points for contamination and clean them regularly Check all bolt connections after 20 work...

Page 15: ...14 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com ...

Page 16: ...r complete 4 1 105 143 11 Actuator 5 1 105 131 21 Spring plate 6 2 169 017 10 O ring Ø10 82x1 78 7 10 166 906 01 Expander MB600 060 8 2 169 026 10 O ring 9 1 105 163 10 Throttle valve 10 1 192 181 00 Pressure regulating valve 11 2 192 117 11 Non return valve 12 2 105 164 21 Stopper Ø14 13 1 183 220 32 Snap ring DIN 471 Ø32 14 1 193 111 10 Gas spring 15 1 105 144 20 Indicator pin complete 16 2 105 ...

Page 17: ... 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 106 131 00 Pos Quantity Part number Specification 1 1 105 131 11 Joint 2 1 165 040 45 Guiding band 3 1 182 516 18 Snap ring 4 1 105 132 15 Nipple 5 1 105 132 11 Coupling 6 1 192 201 11 Quick coupler female 7 1 161 013 17 Seal ...

Page 18: ...ic com E mail info bakker hydraulic com 105 140 22 Pos Quantity Part number Specification 1 1 105 141 12 Top plate 2 2 162 020 28 U packing 3 2 105 132 14 Bushing 4 1 196 018 15 Iglidur cylinder bushing 5 16 171 063 12 Bolt 6 2 176 812 15 Plug DIN 908 NBR washer 7 2 169 026 31 O ring 8 2 165 020 25 Guiding band 9 2 105 132 12 Flanged bush ...

Page 19: ...g 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 105 144 20 Pos Quantity Part number Specification 1 1 105 144 21 Indicator pin 2 1 105 144 22 Red bushing 3 1 171 063 12 Bolt ...

Page 20: ...dsweg 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 105 146 00 Pos Quantity Part number Specification 1 1 105 146 11 Bearing bush 2 1 196 040 30 Iglidur cylinder bushing ...

Page 21: ...1 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 105 142 00 Pos Quantity Part number Specification 1 1 105 142 11 Actuator bush 2 2 165 036 41 Guiding band 3 1 162 036 44 U packing 4 1 169 026 40 O ring 5 1 169 026 42 O ring 6 1 183 117 47 Snap ring ...

Page 22: ... 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com HYDRAULIC CONNECTION PLATE ...

Page 23: ...bakker hydraulic com Pos Quantity Part number Specification 1 1 105 121 02 Bottom plate hydraulic 2 9 171 123 35 Bolt 3 1 173 064 08 Bolt 4 1 105 125 31 Inter plate 5 2 171 063 12 Bolt 6 2 105 138 32 Locking plate 7 2 186 206 12 Washer 8 2 105 138 20 Coupling complete 9 2 169 026 22 O ring 10 2 105 136 11 Coupling bush 11 2 176 838 00 Plug DIN 908 NBR washer ...

Page 24: ...Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 105 138 20 Pos Quantity Part number Specification 1 1 192 202 11 Quick coupler male 2 1 105 138 21 Coupling casing 3 1 105 138 22 Coupling 4 1 106 138 91 Joint washer ...

Page 25: ... 13 171 123 30 Bolt 2 3 105 113 01 Coupling 3 1 106 111 03 Mounting plate 4 2 166 018 15 Sealing ring 5 4 171 083 25 Bolt 6 2 176 614 00 Plug R1 4 DIN 906 7 4 169 026 12 O ring 8 1 106 115 11 Pin 9 1 106 117 11 Connection block left 10 1 106 116 11 Centering pin 11 1 106 114 22 Suspension bushing 12 2 106 112 40 Coupling Ø68 Ø69 13 2 171 123 70 Bolt 14 2 106 112 11 Nipple 3 8 15 3 172 103 25 Bolt ...

Page 26: ...and Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 17 1 106 117 21 Connection block right 106 112 40 Pos Quantity Part number Specification 1 1 106 112 41 Joint 55 kN 2 1 161 014 18 Piston sealing 3 1 161 015 19 Piston sealing ...

Page 27: ...26 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com ...

Page 28: ...27 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld Holland Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com ...