BALZER Direct Drive, Owner’S Manual For Installation & Operation

Page 1: ...January 2002 BALZER BALZER OWNER S MANUAL FOR INSTALLATION OPERATION MOUNTAIN LAKE INC INC Direct Drive Direct Drive Powerful Shredders Powerful Shredders ...

Page 2: ...County Road 27 Box 458 Mountain Lake MN 56159 Phone number Main Fax numbers Web 1 800 795 8551 1 800 727 3133 507 427 3133 507 427 3640 http www balzerinc com BALZER BALZERINC INC 2 ...

Page 3: ...ype Shredder 38 25 Direct Drive Shredder 39 25 Direct Drive Full Mount Shredder 40 25 Direct Drive Pull Type Shredder 41 26 5 Direct Drive Shredder 42 26 5 Direct Drive Full Mount Shredder 43 26 5 Direct Drive Semi Mount Shredder 44 26 5 Direct Drive Pull Type Shredder 45 31 Direct Drive Basic Assembly Shredder 46 The Direct Drive Gear Box 47 The Direct Drive Gear Box Exploded 48 Gear Box Lubricat...

Page 4: ...Front End BALZERINC 4 ...

Page 5: ...Balzer Direct Drive Shredder BALZERINC 5 ...

Page 6: ...fety norms Accidentscanbeavoidedbyknowingtheircausesandtakingpreventivemeasures We recommend to check the wear of the knives on the rotor periodically Alwaysreplacesknivesonoppositesidetokeeprotorbalance The operator and or owner of the machine is reminded that only original spare parts shouldbeused otherwisetheguaranteewillbecomenullandvoid BALZERINC 6 ...

Page 7: ...rtant to contact your dealer for clarification This machine is warranted as stated on the next page A registration card is to be filled in by your dealer with your name and address and promptly returned to the factory The card provides a ready reference to help you in securing warranty and in answering questions that you may have at some later date Operating instructions and parts book are shipped...

Page 8: ...lzer Inc and which carry the warranty of the manufacturer thereof or to normal maintenance such as tune up or normal maintenance parts such as oil filters Replacement or repair parts installed in this Product covered by this Warranty are warranted only for the remainder of this Warranty as if such parts were original components of said Product BALZER INC MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED ...

Page 9: ...Handling BALZERINC YES YES 9 ...

Page 10: ...vedandthesurfacemustbesmoothanddry Most decals have a split backing which is meant to be removed from the split outward To apply the decals followtheseprocedures 1 Position the decal in the proper location and hold firmly over the largest portion of backing 2 Use one hand to hold the decal in position with the other hand carefully roll the loose end over and peel the backing outward When the backi...

Page 11: ...e machine bas been safely blocked up and the PTO has been disconnected 15 Replace any parts which show signs of excessive wear cracking or likely failure with original equipmentserviceparts 16 Make certain that everyone and everything is cleared before starting the engine or operation of the shredder 17 Always start up the unit slowly and gradually bring it up to speed in order to check for abnorm...

Page 12: ...operator not to wear any chains bracelets rings or loose clothes when operating maintaining or adjusting the machine The operator is recommended not to climb on the machine in operation The machine operator shall take particular care when working inside dangerous areas Make sure all components have stopped before carrying out any operation on the machine Danger BALZERINC 12 ...

Page 13: ...Warning BALZERINC 13 ...

Page 14: ...Danger BALZERINC 14 ...

Page 15: ...Set Up Tractor Hook Up BALZERINC ...

Page 16: ... Shut off tractor and remove ignition key before determining the cause of the vibration The tractor should run at the recommended PTO speed for effectiveness of the shredder FULL MOUNT Max speed 20 MPH Reduce travel speed when on a rough or bumpy surface be sure to have the shredder raised to avoid damage to either the tractor or the shredder Additional weight may need to be added to the front of ...

Page 17: ...e first 4 hours operation and regularly there after Make sure all safety guards and devices are in place and working Check the level of the lubricating oil in the gearbox Use 90W oil fil up to 50 of the box Check the distance of the two halves of the PTO they shall overlap of at least 1 3 of their length This shall be checked every time you change tractor Grease PTO end bearings regularly Check th...

Page 18: ...Greasing Points BALZERINC 18 ...

Page 19: ...Greasing Points BALZERINC 19 ...

Page 20: ...ake MN 56159 INSTRUCTIONS FOR RETURNING PARTS FOR ADJUSTMENT Dealers should inspect all parts when received Shortages or damage should be noted by the carrier agent at the time the parts are accepted Shippers responsibility ceases upon delivery of shipment to customer in good order Claims for damage loss or malfunction are to be reported within thirty 30 days for warranty considerations All return...

Page 21: ...12 Direct Drive Shredder BALZERINC 21 ...

Page 22: ...12 Direct Drive Full Mount Shredder BALZERINC 22 ...

Page 23: ...23 24271 ...

Page 24: ...24 ...

Page 25: ...15 Direct Drive Full Mount Shredder BALZERINC 25 ...

Page 26: ...15 Direct Drive Pull Type Shredder BALZERINC 26 24265 ...

Page 27: ...27 ...

Page 28: ...28 ...

Page 29: ...24271 ...

Page 30: ...30 ...

Page 31: ...20 Direct Drive Full Mount Shredder BALZERINC 31 ...

Page 32: ...32 ...

Page 33: ...20 Direct Drive Pull Type Shredder BALZERINC 33 ...

Page 34: ...34 ...

Page 35: ...24 Direct Drive Full Mount Shredder BALZERINC 35 ...

Page 36: ...36 ...

Page 37: ...24 Direct Drive Pull Type Shredder BALZERINC 37 ...

Page 38: ...38 ...

Page 39: ...25 Direct Drive Full Mount Shredder BALZERINC 39 ...

Page 40: ...25 Direct Drive Pull Type Shredder BALZERINC 40 ...

Page 41: ...26 Direct Drive Shredder BALZERINC 41 ...

Page 42: ...26 Direct Drive Full Mount Shredder BALZERINC 42 ...

Page 43: ......

Page 44: ...44 ...

Page 45: ...31 Direct Drive Basic Assembly Shredder BALZERINC 45 ...

Page 46: ...The Direct Drive Gear Box BALZERINC To Order The Complete Gearbox Use Part Number 61131 Oil Drain ROTOR PTO 46 ...

Page 47: ...2 1 50442 COVER 3 1 50436 SMALL GEAR Z18 M8 75 R1 1 27 4 1 50446 LARGE GEAR Z23 M8 75 R1 1 27 5 1 60558 SHAFT THROUGH 6 1 50435 SHORT SHAFT 7 1 50366 BRG 8 2 17707 BRG 9 2 50388 SNAP RING 10 4 OIL CAP 38 GAS 11 1 17690 OIL FILLER CAP 12 3 50368 OIL SEAL 13 2 61132 SHIM 14 1 50385 15 8 3035 BOLT M10X30 16 1 50367 BEARING 17 1 50441 SPACER H25 18 1 ID TAG M1501 25QRQB5 SNAP RING 47 ...

Page 48: ...MIN MAX BACKLASH FROM 009 TO 012 ADD OR REMOVE SHIMS TO OBTAIN PROPER BACKLASH Fill Cap Drain Oil Level Gear Box Lubrication Adjustment BALZERINC OIL 48 ...

Page 49: ...The Direct Drive Gear Box BALZERINC N 8 HOLES M16X22 N 4 HOLES M10X26 OIL LEVEL CAP OIL LEVEL CAP OIL FILLER CAP Check oil level use a good SAE 90 weight oil with anti foaming additives 49 ...

Page 50: ...Gear Box Flex Coupler Assembly BALZERINC Part 65009 Part 61124 Part 61164 Part 65010 50 ...

Page 51: ...Intermediate Flex Coupler Hub BALZERINC Part 61173 500 5025 500 5025 REF 61164 REF 61164 51 ...

Page 52: ...HE ROTOR SHAFT BE SURE TO TIGHTEN THE SET SCREWS ON THE COUPLER HUB AFTER INSTALLING THE TIGHTEN THE SET SCREWS ON THE COUPLER HUB AFTER INSTALLING THE SPACERS SPACERS DETAIL B DETAIL B 1 16 FREE PLAY 1 16 FREE PLAY COUPLER HUB COUPLER HUB FLUSH WITH END FLUSH WITH END OF ROTOR SHAFT OF ROTOR SHAFT 65623 65623 65622 65622 60700 60700 60701 60701 60702 60702 65239 65239 PART PART WIDTH WIDTH 1 8 1 ...

Page 53: ...Rotor Bearing BALZERINC 2 3 16 Spherical Bearing Three Pumps Of Grease Every 8 hrs 53 ...

Page 54: ...Rotors Unit 26 Foot Four Rotors Unit 31 Foot Four Rotors Unit Inner Rotor Outer Rotor Complete Rotor Part 61388 Number of Knives 60 Complete Rotor Part 61391 Number of Knives 64 24 Foot Four Rotors Unit Inner Rotor Outer Rotor Outer Rotor Outer Rotor Inner Rotor Inner Rotor Complete Rotor Part 61213 Number of Knives 56 Complete Rotor Part 61213 Number of Knives 56 Four Rotors Machines BALZERINC 54...

Page 55: ...art 61286 Number of Knives 60 15 Unit Complete Rotor Part 61226 Number of Knives 76 18 Unit Complete Rotor Part 61299 Number of Knives 92 20 Unit Complete Rotor Part 61125 Number of Knives 104 Two Rotors Machines BALZERINC 55 ...

Page 56: ...The Side Knives BALZERINC Part 61105 If You Change This Set Of Knives You MUST Change The Opposite Side Too MUST Part 61105 56 ...

Page 57: ... 2546 1 1299 1 1299 I I T T E E M M C CO OM MP P O ON N E E N N T T D D E E S S C CR R I I P P T T I I O ON N BOLT 5 8 X 4 LG G5 BOLT 5 8 X 4 LG G5 NUT 5 8 TOPLOCK NUT 5 8 TOPLOCK BUSHING 906 WIDE BUSHING 906 WIDE BUSHING 6 X 1 25 X 88 BUSHING 6 X 1 25 X 88 SIDE KNIFE SIDE KNIFE 57 ...

Page 58: ...thick walled guard tubes Only one safety chain needed Enhanced safety due to integrated full guard Leaders in technology and practice Standard line Time proven standard series Available in a wide range of performance classes for various applications High market penetration guarantees service Great flexibility due to modular design Guard technology of worldwide renown Wide angle P T O drive shafts ...

Page 59: ......

Page 60: ...EM 6 380371 380371 1 1 18 18 SHIELD CONE 6 RIB SHIELD CONE 6 RIB 365386 365386 1 1 19 19 ASG COL KIT IN ITEM 1 ASG COL KIT IN ITEM 1 364916 364916 1 1 20 20 YOKE 1 3 4 20 SPL ASG YOKE 1 3 4 20 SPL ASG 362434 362434 1 1 1 1 DESCRIPTION DESCRIPTION CUSTOMER CUSTOMER WAL NUMBER WAL NUMBER QTY QTY BILL OF MATERIALS BILL OF MATERIALS 8 8 DANGER DANGER DANGER DANGER DANGER DANGER 13 13 2 2 18 18 6 6 14 ...

Page 61: ...8119 6 6 DECAL INN IN ITEM 6 DECAL INN IN ITEM 6 383334 383334 1 1 SUPPORT BEARING SUPPORT BEARING 355155 355155 1 1 17 17 LOCK WASHER M12 LOCK WASHER M12 178115 178115 6 6 22 22 SUPPORT BEARING SUPPORT BEARING 355155 355155 1 1 17 17 ZERK IN ITEM 6 ZERK IN ITEM 6 380371 380371 1 1 18 18 ZERK IN ITEM 6 ZERK IN ITEM 6 380371 380371 1 1 18 18 SHIELD CONE 6 RIB SHIELD CONE 6 RIB 1 1 19 19 AS COL KIT ...

Page 62: ...BEARING SUPPORT BEARING 21 21 1 1 383334 383334 DECAL INN IN ITEM 8 DECAL INN IN ITEM 8 19 19 8 8 365305 365305 SCREW IN ITEMS 15 16 17 SCREW IN ITEMS 15 16 17 18 18 1 1 044321 044321 SAFETY CHAIN SAFETY CHAIN 17 17 1 1 365386 365386 SHIELD CONE 6 RIB SHIELD CONE 6 RIB 1 1 104786 104786 SHIELD CONE 4 RIB SHIELD CONE 4 RIB 1 1 386165 386165 CV CONE BEARING ASSY CV CONE BEARING ASSY 1 1 383239 38323...

Page 63: ... 16 17 18 18 1 1 044321 044321 SAFETY CHAIN SAFETY CHAIN 17 17 1 1 365386 365386 SHIELD CONE 6 RIB SHIELD CONE 6 RIB 1 1 104786 104786 SHIELD CONE 4 RIB SHIELD CONE 4 RIB 1 1 386165 386165 CV CONE BEARING ASSY CV CONE BEARING ASSY 1 1 383239 383239 INN SHIELD TUBE RND INN SHIELD TUBE RND 1 1 OUT SHIELD TUBE OVAL OUT SHIELD TUBE OVAL 2 2 087276 087276 BEARING RING SC25 BEARING RING SC25 1 1 312209 ...

Page 64: ...383866 383866 17158 17158 17197 17197 17195 17195 17194 17194 RELEASE FOR PROD RELEASE FOR PROD 23APR01 23APR01 1193 4 1193 4 Checked Checked A C A C ALL DIMENSIONS REFERENCE ALL DIMENSIONS REFERENCE 11APR01 11APR01 23APR01 23APR01 LFB LFB MS MS 1193 1193 393760 393760 W16654 W16654 1310 S4GA S5GEHL 1310 S4GA S5GEHL WWE2580 SC25Z EFK97 4R WWE2580 SC25Z EFK97 4R 363729 112421 363729 112421 BALZER B...

Page 65: ...CTION DISC 12 50611 1 DRIVE PLATE 4 50609 1 OVERRUNNING HOUSING 13 50612 1 DRIVE PLATE 5 50474 2 RETAINING RING 14 50613 1 SPRING PACK 6 50475 1 WASHER 56X72 15 50614 1 SETTING RING 7 50610 1 HUB 16 50615 1 CLAMPING RING 8 50477 2 DRIVE KEY 17 50616 1 CLAMPING CONE TORQUE TO 75 FT POUNDS 9 50478 2 LEAF SPRING 18 50617 1 SPRING PIN 6X22 USED ON PTO NUMBERS 65552 65555 26 5 AND ABOVE DIRECT DRIVE ...

Page 66: ...RING 11 50480 1 SEAL RING 3 50472 4 FRICTION DISC 12 50481 1 DRIVE PLATE 4 50473 1 OVERRUNNING HOUSING 13 50482 1 DRIVE PLATE 5 50474 2 RETAINING RING 14 50483 1 SPRING PACK 6 50475 1 SUPPORT RING 15 50484 1 SETTING RING 7 50476 1 HUB 16 50485 2 BOLT HEX 16mm x 110mm 8 50477 2 DRIVE KEY 17 3149 2 TOPLOCK NUT HEX HD 16mm 9 50478 2 LEAF SPRING 18 50486 1 CLAMP BRIDGE 2 8 05 ...

Page 67: ...Hitch Weldement BALZERINC Tongue Adjustable 2 Dim Part 60646 Jack Part 29566 Part 60643 65 ...

Page 68: ...Part 28045 Hingig Guard Part 28450 Keep guards moving freely Hinging Guards BALZERINC 66 ...

Page 69: ...Rock Shaft BALZERINC Grease every 50h 3x10 Cylinder P N 22714 67 ...

Page 70: ...Wheel Arm Weldment BALZERINC C C L L Part 70054 Part 1256 Part 2539 Part 70052 Bolt 1296 Washer 1602 LockWasher 1640 Nut 1696 68 ...

Page 71: ...41 SPINDLE 1 75 REMOVABLE 18240 18240 PREPACK SEAL LIP BEARINGS PREPACK SEAL LIP BEARINGS TORQUE TO 50 FT LBS BACK OFF TORQUE TO 50 FT LBS BACK OFF RETIGHTEN SNUG INSTALL CTR KEY RETIGHTEN SNUG INSTALL CTR KEY C C O O M M E E S S W W 3 3 C C O O M M E E S S W W 2 2 3 3 2 2 6572 6573 6665 1605 1754 2045 6666 Part 18240 Stud 50700 Lug nut 2605 69 ...

Page 72: ...Wheel Assembly BALZERINC ITEM NO QTY PART NO DESCRIPTION 1 1 65671 WHEEL 15 X 8 6 BOLT 2 1 11025 TIRE 9 50 15 8 PLY TUBELESS 3 1 14016 VALVE STEM Part 65670 70 ...

Page 73: ...ck Assembly BALZERINC 1 12951 2 Screw yoke assembly 2 4 Clip hair pin included w jack 3 2 Pin 1 Dia Included w jack 4 12952 1 Housing man 5 12953 1 Ratchet 6 12956 1 Handle 7 12954 1 Finger ratchet Part 12267 71 ...

Page 74: ...FORK CASTER FORK CASTER NUT 3 8 HEX HD LOCKING NUT 3 8 HEX HD LOCKING 1 1 2 2 X18893 X18893 XO2496 XO2496 X18889 X18889 NUT 1 CASTLE NUT 1 CASTLE PIN 5 32 X 2 1 2 LG COTTER PIN 5 32 X 2 1 2 LG COTTER 1 1 1 1 SEAL SEAL SPACER SPACER 2 2 1 1 XO1754 XO1754 XO2048 XO2048 X18905 X18905 X18934 X18934 20 20 17 17 19 19 18 18 21 21 22 22 24 24 23 23 CUP BEARING CUP BEARING STUD WHEEL NOT SHOWN STUD WHEEL ...

Page 75: ...1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 2 2 7 7 2 2 7 7 3 3 1 1 7 7 2 2 0 0 8 8 2 2 7 7 6 6 1 1 2 2 6 6 2 2 2 2 2 2 2 2 2 2 2 2 65671 65671 2 2 65475 65475 1 1 8 8 4 4 0 0 5 5 1 1 2 2 8 8 H H 65477 DWG 65477 DWG R R E E D D D D E E R R H H S S N N O O X X O O T T S S S S 6 6 0 0 W W N N U U O O M M I I H H H H G G E E W W D D L L E E K K A A L L N N I I A A T T Y Y A A 0 0 6 6 5 5 N N M M E E T T S S A A ...

Page 76: ...Transport Mode BALZERINC 31 Foot Unit in Transport Position 31 Foot Unit End View Pull Point Caster Wheel MAX SPEED 20 MPH 74 ...

Page 77: ...County Road 27 Box 458 Mountain Lake MN 56159 Phone number 1 800 795 8551 1 800 727 3133 Main 507 427 3133 Fax numbers 507 427 3640 Web www balzerinc com ...