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WELDING POSITIONER 

OPERATION MANUAL 

MODEL TT-100 V1.0 

 

 

Carefully read and understand these operation instructions before operating, 

inspecting, or servicing this product. 

 

This manual for use with Serial Numbers 001001 and following 

Summary of Contents for TT-100

Page 1: ...ONER OPERATION MANUAL MODEL TT 100 V1 0 Carefully read and understand these operation instructions before operating inspecting or servicing this product This manual for use with Serial Numbers 001001...

Page 2: ...880 www bancrofteng com V1 0 Page 2 TABLE OF CONTENTS 1 SAFETY INFORMATION 3 2 PACKING LIST 4 3 INSPECTION CHECKLIST 4 4 MACHINE OVERVIEW 5 5 INSTALLATION 6 6 OPERATIONS 7 7 HANDLING MOUNTED OBJECTS 8...

Page 3: ...and gases from your breathing zone and the general area Smoke fumes and gases from the welding or cutting process are of various types and strengths To ensure your safety do not breathe these fumes o...

Page 4: ...r where you purchased the product PRE SHIP INSPECTION LIST Checklist of pre ship tests and inspections Inspection OK Deficient Comments Low Speed Confirmation High Speed Confirmation CW OFF CCW Switch...

Page 5: ...t to the necessary tilt angle using tilt adjustment pull pin NEVER ADJUST THE TILT ANGLE WITH WORK RESTING ON THE TABLE REMOVE ALL MATERIAL INCUDING ANY WORK PIECE HOLDING BEFORE ADJUSTING TILT ANGLE...

Page 6: ...bolts in the four holes around the base of the unit b Connecting the foot switch Optional i Remove protective cap ii Connect the cable of the foot switch to the mating plug on the main unit Secure th...

Page 7: ...ding power During operation do not allow the main unit cable and torch cable to cross each other 1 Turn on buildings main power supply and the power to the positioner 2 Adjust the table angle to desir...

Page 8: ...ord 4 Switch or foot switch malfunction Replace the component 5 Faulty control board Replace the control board 6 Faulty motor Replace the motor 7 Bearing damage Replace the bearing assembly Fuse Blown...

Page 9: ...ts to be free from defects in workmanship and material at the time of delivery Bancroft Engineering will honor warranty claims on products as a result of failure from a defect for a time period of 90...

Page 10: ...86 Phone 262 786 1880 www bancrofteng com V1 0 Page 10 ELECTRICAL SCHEMATICS 1 Main Control Board Wiring Diagram Service or repair of this unit must be done by qualified personnel only Before performi...

Page 11: ...6 Phone 262 786 1880 www bancrofteng com V1 0 Page 11 ELECTRICAL SCHEMATICS 2 Optional Foot Switch Wiring Diagram Service or repair of this unit must be done by qualified personnel only Before perform...

Page 12: ...TT 100 Welding Positioner Bancroft Engineering LLC 21550 Doral Road Waukesha WI 53186 Phone 262 786 1880 www bancrofteng com V1 0 Page 12 PARTS LIST...

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