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SureCross™ DX80 Quick Start Guide

A setup guide for the SureCross™ DX80 wireless systems

Printed in USA 

02/07 

P/N 128185 Rev A

Introducing the SureCross™ DX80 Wireless System

The SureCross™ DX80 wireless system provides reliable monitoring 
without the burden of wiring or conduit installation, and can operate 
independently or in conjunction with a PLC and/or PC software. 
The SureCross DX80 network is a deterministic system - the network 
identi

fi

 es when the radio signal is lost and drives relevant outputs 

to user-de

fi

 ned conditions. Once the radio signal is reacquired, the 

network returns to normal operation.
Each wireless system consists of one Gateway and one or more 
Nodes that ship with factory prede

fi

 ned inputs and outputs. 

Devices may be all discrete I/O, mixed discrete and analog I/O, and 

Flex

Power™. 

A Gateway device acts as the master device within each radio network 
system. The Gateway initiates communication and reporting with the 
Nodes.
A radio network contains only one Gateway, but can contain many 
Nodes. Each Node device can be connected to a sensor or output 
device and reports I/O status to the Gateway.
A Gateway and Node can be arranged to extend the range of the 
network or to avoid obstacles in the transmission path. The Gateway 
receives a transmission from one Node and forwards it to another 
Node positioned to avoid the obstacle.  
Host-connected systems can contain up to 15 nodes within a single 
network and may be all discrete or a mix of discrete and analog I/O. 
Host-connected systems allow for logic and calculations to be applied 
to the I/O. Inputs from Nodes within the network are transmitted to the 
Gateway, which communicates the information to a host device for 
processing. While the Gateway is the master device within the radio 
network, the Gateway is a slave to the Modbus network.

Flex

Power devices allow for a true wireless solution as the Node can 

be powered by line power (10 to 30V dc) or battery power (3.6 to 5.5V 
dc). A SureCross DX81 battery pack and unique power management 
system runs the Node and a device for up to 

fi

 ve years, depending 

upon the power requirements of the device. Battery life is application 
speci

fi

 c. Contact Banner Engineering’s application engineers for a 

battery life calculation for your speci

fi

 c application.

Overview ..................................................1
Features and Components ......................2
Menu System ...........................................4

QuickStart

 

Step 1: Set NID & Device Address ....6

 

Step 2: Apply Power (Gateway) ........7

 

Step 3: Apply power (Node) ..............7

 

Step 4: Verify Communications .........8

 

Step 5: Site Survey ...........................9

 

Step 6: Installation ...........................10

Maintenance/Parts Replacement ..........13 
Host Network .........................................15
Product Dimensions ..............................17
Troubleshooting .....................................18
Accessories ...........................................21
FCC Notices ..........................................22

Table of Contents

Summary of Contents for SureCross DX80

Page 1: ...e transmission path The Gateway receives a transmission from one Node and forwards it to another Node positioned to avoid the obstacle Host connected systems can contain up to 15 nodes within a single...

Page 2: ...s chosen Push Button 2 Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time LED 1 and 2 Provide real time feedback to the user regarding RF link...

Page 3: ...strial DX80 housing meets IEC IP67 standards Mounting Hole 10 M5 Clearance Mounting Holes accept metric M5 or UNC UNF 10 hardware DIN rail mount adapter bracket available Wiring Terminal Strip Wiring...

Page 4: ...D SAVESNEW VALUES CUR XX Single click Button 2 Single click Button 2 ADJUSTROTARY SWITCHES TOSET SLAVEID SAVESNEW VALUES NID SLID BAUD PRTY Network ID Slave ID Baud Rate Parity Single click B1 NEW XX...

Page 5: ...ouble click Btn 2 NEW XX Single click Button 2 Single click Button 2 SAVESNEW VALUES NADR Node Address NOD XX EC XX IGNORE ERROR Single click Button 1 LCD will display NO ERR if no error is detected S...

Page 6: ...hexidecimal 0 F On the Gateway set the Right Rotary Switch to 0 A Device Address of 0 on the Gateway will display settings for the Gateway itself To view settings for another device on the network adj...

Page 7: ...e is Gateway Device Address 0 Indicates the current status of the I O The display cycles through each I O point of the device then returns to RUN Apply power This reading occurs only when power is app...

Page 8: ...LED 2 flashes Red When communication is established the Node s LED 1 flashes Green Status LED 1 LED 2 Power ON Green ON System Error Red Flash Red Flash Modbus Communication Active Yellow Flash Modbus...

Page 9: ...ble install all devices in positions that optimize the percentage of YELLOW and GREEN data packets received Examine reception readings M R Y G of the Gateway at various locations Note that the numbers...

Page 10: ...le surfaces Avoid mounting the units on flat or concave surfaces especially if the display will be pointing up Reduce Chemical Exposure Before installing the DX80 units in a chemically harsh environme...

Page 11: ...loosely and Pushed against the flanged cover When removing or closing the rotary switch access cover manually twist the cover into position Do not allow cross threading between the cover and the DX80...

Page 12: ...ically for optimal RF communication If necessary consider changing the height of the DX80 position to improve reception levels A wireless network can be hindered by radio interference and obstructions...

Page 13: ...e o ring when it is damaged discolored or showing signs of wear The o ring should be Seated firmly against the threads without stretching to fit or without bulging loosely and Pushed against the flang...

Page 14: ...of the battery holder mounted within the case After replacing the battery allow up to 60 seconds for the device to power up When removing the battery press the battery towards the negative terminal to...

Page 15: ...shown below The following procedure is necessary to change the Gateway Slave ID Baud Rate and Parity Parameter Description Slave ID Default 1 Defines the slave number 01 99 for the serial Modbus RTU p...

Page 16: ...19200 Single click Gateway push button 2 to save the new setting Single click Gateway push button 1 to move to the next field the PARITY field Single click Gateway push button 2 to display the current...

Page 17: ...annerengineering com Tel 763 544 3164 SureCross DX80 Quick Start Guide 17 DX80 Gateway and Node Dimensions 65 0 mm 2 56 65 0 mm 2 56 80 3 mm 3 16 80 8 mm 3 18 60 mm 2 36 120 mm 4 72 127 mm 5 19 mm 0 7...

Page 18: ...f each Node on the network If after a specified number of sequential polling cycles the Node does not acknowledge a message the Gateway considers the link with the Node timed out LCD displays on both...

Page 19: ...devices After any system parameter changes cycle power to cause the devices to resync with the network If a Node device loses synchronization with the network it is programmed to try to acquire sync...

Page 20: ...ling mode within RUN to freeze the I O status on the LCD display for the device in question Verify that when the input device changes state or changes value the LCD mirrors the behavior Also verify th...

Page 21: ...X80 BWA HW 003 Tape PFTE Sealant BWA HW 004 Screws Cover Mount 8 32 x 3 4 18 8 SS Power DX81 Battery Pack Kit DX81 with mounting hardware DX121 Battery Pack Kit DX121 6 cells BWA BATT 001 Replacement...

Page 22: ...rdance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does c...

Page 23: ...and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular...

Page 24: ...ring the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied CAU...

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