Barco R1306981K(R12), Installation Manual

Page 1: ...BARCO PROJECTION SYSTEMS Date 29 05 2001 INSTALLATION MANUAL Replacement of the DLP UHB Engine in the ELM series projectors R1306981K R12 R1306991K G10 Art No R5976199 Rev 00 KIT ENGINE ELM ...

Page 2: ...ce Produced by BARCO NV May 2001 All rights reserved Trademarks are the rights of their respective owners BARCO n v Projection Systems Noordlaan 5 B 8520 Kuurne Belgium Tel 32 56 368211 Fax 32 56 351651 E mail sales bps barco com Visite Barco at the web http www barco com Printed in Belgium ...

Page 3: ...e hazards and how to protect themselves The best method of protection is to avoid or prevent exposure to the UV radiation from the lamp Enclosing the UV radiation is the preferred method Another effective method uses distance Increasing the distance from the lamp de creases the potential hazard from the UV radiation Protecting the skin can accomplished by wearing tightly woven garments and gloves ...

Page 4: ...antity R1306981 DLP SXGA UHB R12 1 or R1306991 DLP XGA UHB G10 1 R5976199 MAN INS G10 R12ELM ENGINE 1 Illustration Warning ATTENTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DISCHARGE SENSITIVE DEVICES R818727 FRM G10 ELM FIX PLT PACKAG 1 R818727 Remark In the following chapters we will for practical reasons refer to DLP S XGA UHB as Engine ...

Page 5: ...NINGS in front of document Removing the top cover To remove the top cover follow the next procedure 1 2 3 4 5 1 1 2 1 2 1 1 Unplug the Power cord plug from the projector power input connector A Remove the linch pin B from the clevis pin C on each stud D Slide the clevis pin out of the stud Remove the 4 bolts E holding top cover to main frame Remove the metal top cover Step Action Image Illustratio...

Page 6: ...side covers follow the next procedure 1 2 3 1 1 3 On the Signal input side of the projector turn the indicated bolts A a quarter turn counter clockwise to unlock Flip the bottom of the side cover B a little towards you and pull it downwards to remove Do the same for the other side cover bolts C on image 3 Step Action Image A Image 1 B C ...

Page 7: ... module Necessary Tools Small screw driver flat blade 4 5mm Removing the studs To remove the studs and crossbar follow the next procedure 1 2 3 2 1 Remove the 3 bolts A fixating each stud to main frame Remove the bolt B fixating the wrist band C to cross bar Remove both studs and crossbar Step Action Picture To be continued on next page Illustrations A B Picture 1 C Picture 2 Picture 3 ...

Page 8: ...next procedure 1 2 3 4 1 2 2 1 Loosen the 6 spring screws A fastening the box cover to frame Remove the bolt B fixating the wrist band C to frame Disconnect the connectors D of the 2 FANS assuring top cooling for the engine Remove the box cover now Step Action Picture Illustrations A B C D A Image 1 Image 2 To be continued on next page ...

Page 9: ...ion of the Engine Right view of the Projector Image 3 Remark Depending on the projector the picture may not always coincide with the reality metallic frame slightly different etc However the procedure for removing the Engine re mains the same for every G10 or R12 ELM projector ...

Page 10: ...tions while handling the Static Sensitive Formatter module Removing the connectors To remove the connectors follow the next procedure 1 2 3 1 1 2 Push for each flexfoil connector the lock clips A outside to unlock Carefully unplug the 3 flexfoil connectors B from module Unlock the module by pulling upwards both module locks C Step Action Picture Illustrations Picture 1 A B ...

Page 11: ... remove those cables follow the next procedure 1 2 3 1 2 3 4 next page Remove the bleu cable connector A coming from the Temp Motor Control module Untie the cables from the frame by unlocking the clips B Depending on the projector these cables can be fixed under or above the metallic frame see 2 3 Remove the 8 connectors C on the module Step Action Picture Illustrations A Image 1 Picture 3 B Pictu...

Page 12: ...BARCO 12 Projection Systems Removing the Cables Continued Illustrations Picture 4 C ...

Page 13: ...ge 4 5 next Loosen the 2 screws A For the third screw B located on the backside use a long hexagon ball driver or the L shaped dirver a in combina tion with the pliers b to unlock the screw Lift gently the engine from its place Place the engine on the support plate by aligning it with the guiding holes C and fix it with the 3 screws Insert the 3 flexfoil connectors in the slots D of the support pl...

Page 14: ...BARCO 14 Projection Systems Removing the Engine Continued Illustrations C D Image 5 Image 3 D Image 4 F a b ...

Page 15: ...e 3 screws and remove the flexfoil plugs from their place Put the engine on the lightpipe A and aligne it with the guiding pins inclined arrows on image 2 Tighten the 3 screws B For the third screw located on the backside handle as explained in chapter Removing the Engine Step Action Picture Illustrations Image 1 D F What has to be done The new Engine has to be Mounted Necessary Tools Hexagon ball...

Page 16: ...BARCO 16 Projection Systems Mounting the Engine Continued Illustrations Image 3 Image 2 A B Image 4 ...

Page 17: ...ightly upwards to facilitate the following operations Caution Inspect the plug for pin damage and be sure the plug fits correctly the connector to avoid damage to the pins Carefully insert the 3 flexfoil plugs C into their respective connector Be aware that the red channel plug connector in the middle on image 3 has to be plugged with the text on it upside down Lock each plug by pushing the plug c...

Page 18: ...BARCO 18 Projection Systems Formatter Module Connection Continued D Image 2 C Illustrations B Image 3 ...

Page 19: ... connect these cables follow the next procedure 1 2 3 1 2 3 4 next page Reconnect the bleu cable connector A coming from the Temp Motor Control module Plug the 8 connectors on the module B Tighten the cables on the frame by locking the clips C Depending on the projector these cables can be fixed under or above the metallic frame see Image 3 4 Step Action Picture Illustrations A Image 1 Picture 2 B...

Page 20: ...BARCO 20 Projection Systems Replacing the Cables Continued Illustrations Picture 4 C Picture 3 ...

Page 21: ...5mm Positioning the folding mirror To position the folding mirror follow the next procedure 1 2 3 1 1 2 3 Step Action Image Observe the postion of the projected picture into the light path Adjust the respective screw using a hexagon ball driver until the projected picture is in center of the light path After adjustment re seal the adjusted screws with Loctite Verni Stop Illustrations Image 2 Image...

Page 22: ...eferred to pages where the described action has to be executed in reverse order 1 2 3 4 5 6 7 8 10 10 10 9 9 8 7 7 Reinstall the box cover Reconnect the Engine top cooling FANS Reinstall the wrist strap between cover and main frame Reinstall the crossbar with the studs Reinstall the wrist strap between cover and crossbar Reinstall the side covers Reinstall the top cover Reinstall the clevis and li...