Barco ULC-30A, Installation And User Manual

Page 1: ...ULC 30A Installation and user manual R5905866 01 31 01 2018...

Page 2: ...Barco NV President Kennedypark 35 8500 Kortrijk Belgium Phone 32 56 36 82 11 Fax 32 56 36 883 86 Support www barco com en support Visit us at the web www barco com Printed in Italy...

Page 3: ...adequate measures Guarantee and Compensation Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee On receipt the purchaser must immediatel...

Page 4: ......

Page 5: ...20 5 2 6 Installation of the fan unit 24 5 3 Electrical connection 25 5 4 Address setting 27 5 5 Mounting the fixed covers 28 5 6 Connection of signal transmission cables 28 5 7 Stick the hosing conn...

Page 6: ...Table of contents 2 R5905866 ULC 30A 31 01 2018...

Page 7: ...If the manual is lost or damaged or if it becomes unreadable a copy may be obtained from the manufacturer by specifying the model and serial number of the equipment If the machine is sold the seller i...

Page 8: ...the following machine misuse unauthorized modifications and or repairs missing or inadequate maintenance use of non original spare parts or parts not designed specifically for the model concerned Ann...

Page 9: ...bjects of any kind into the machine through cabinet slots as they may touch dangerous voltage points or short circuit parts that could result in a risk of fire or electrical shock Do not allow anythin...

Page 10: ...chiller and the pro jector it is connected to as well as to protect both from overheating these openings must not be blocked or covered The openings should never be blocked by placing the chiller too...

Page 11: ...place Slots and openings in the cabinet are provided for ventilation To ensure reliable operation of the product and to protect it from overheating these openings must not be blocked or covered The o...

Page 12: ...D RISK OF ELECTRICK SHOCK DISCONNECT POWER BEFORE SERVICING THE UNIT NES PAS FAIRE FONCTIONNER L APPAREIL SANS COUVERCLES RISQUE DE CHOC LECTRIQUE D CONNECTER AVANT D INTERVENIR SEE INSTALLATION INSTR...

Page 13: ...ety Image 2 1 The following labels can be found once the covers are removed Electric Hazard label 4 pieces Hot Surface label General warning label Power supply label Image 2 2 R5905866 ULC 30A 31 01 2...

Page 14: ...2 Safety 10 R5905866 ULC 30A 31 01 2018...

Page 15: ...nerated by the equipment being cooled The radiator dissipates the heat acquired by the coolant by means of ambient temperature air generated by a fan The ULC 30A can be used either separately or coupl...

Page 16: ...Safety covers can be removed by a 3 mm hex screwdriver It is advised to use an electric screwdriver due to the high amount of screws each cover is attached with A A A A A Image 3 2 A Fixed covers to...

Page 17: ...ed to a projector with more strict environmental conditions those conditions will apply to the entire installation setup projector hoses and chiller Neglecting to do so will cause damage to the projec...

Page 18: ...3 Unpacking Packing description Upon delivery the chiller is packed into a wooden box inside a cardboard box The wooden box is placed upon a wooden pallet and secured with banding and fastening clips...

Page 19: ...visable to unpack the machine near the installation area to facilitate assembly Proceed as follows 1 Remove the cardboard packaging 2 Unscrew the screws of the wooden box 3 Remove the cover 4 Lift the...

Page 20: ...ck watch label was triggered red colored at arrival during transport may indicate rough handling by the transport company In this case the instructions mentioned on the label should be followed which...

Page 21: ...ection of signal transmission cables Stick the hosing connection stickers Connecting the hoses with projector and chillers 5 1 Positioning the ULC 30A CAUTION The supports B and screws C are delivered...

Page 22: ...led on site In a projector setup with two chillers install the expansion module in the Chiller designated to cool the Red Blue laser cooling circuit In a projector setup with one chiller that one chil...

Page 23: ...of the expansion module 1 Loosen the screws A and C to remove the front and back cover B and D A B D C Image 5 3 2 Remove the three hex screws on the chiller frame Image 5 4 5 2 4 Removal of the fan u...

Page 24: ...screws reference 1 image 5 6 using the nut spanner 8 mm 1 1 1 1 1 1 Image 5 6 Removing the 6 screws 3 Remove the fan unit Image 5 7 Removing the fan unit 5 2 5 Assembly of the secondary cooling unit...

Page 25: ...ller frame as illustrated Image 5 8 Installing expansion module Note Make sure the rear support of the expansion module is sliding in the dedicated groove of the chiller frame 3 Install the three scre...

Page 26: ...crews 5 Connect the two hoses onto the expansion module Image 5 11 Connecting two hoses 6 Install the two insulation shells onto the expansion module hose couplers Image 5 12 Installing insulation she...

Page 27: ...tor of the expansion module Image 5 14 Plugging in the cable connector 9 Connect the hose of the DMD send line onto the upper coupler of the pump G Image 5 15 Connecting DMD send line 10 Connect hose...

Page 28: ...Image 5 17 Installing the insulation cover 5 2 6 Installation of the fan unit Necessary tools Nut spanner 8 mm How to install the fan unit 1 Install the fan unit Image 5 18 Installing the fan unit 2...

Page 29: ...cable connector Image 5 20 Plugging in the cable connector 5 3 Electrical connection Use the feed cables recommended by the manufacturer making sure they are suitable for the maximum power absorption...

Page 30: ...s E Terminal box and cable connection layout diagram A1 350 400 V 3 L1 L2 L3 N PE Star connection 4 pole cable ground A2 200 240 V 3 L1 L2 L3 PE Delta connection 3 pole cable ground CAUTION Do not con...

Page 31: ...two chillers Chiller for Green lasers Mount the green strap Chiller for Red Blue lasers DMD cooling channels Mount the purple strap In a setup with one chiller Mount the purple strap The yellow strap...

Page 32: ...p used reserved for future use chiller address 0 5 5 Mounting the fixed covers How to mount 1 Put the fixed cover D back in place A B D C Image 5 29 2 Drive in the screws C 3 Put the fixed cover B bac...

Page 33: ...two chillers are required Guide the long communication cable together with the hoses About the connection Make the connections as indicated in the figure A B Image 5 30 5 7 Stick the hosing connection...

Page 34: ...ccessory kit to install the support frames before you connect the hoses and use the hose shells after connecting the hoses See the Accessory kit installation manual for more details General hoses IN O...

Page 35: ...C 30A is enabled 6 2 Starting up How to start up 1 Turn the main disconnect switch to the I position to activate the main power supply 2 The indicator lamp B lights up 3 To start up the machine act on...

Page 36: ...6 Starting up 32 R5905866 ULC 30A 31 01 2018...

Page 37: ...for adequate extraction Check for InfoT s Check if any Info T have been released that need an intervention on the ULC 30A Check runtime Check runtime to verify if any runtime driven interventions are...

Page 38: ...ill tool needed Includes refill tool Service SW cable to connect laptop to chiller Replace together with Secondary cooling unit Draining and refill tool kit Replace filter cap Replace together with ma...

Page 39: ...In particular disconnect the power supply to the machine Allow the machine to cool down before carrying out any intervention to prevent scalds or burns Overview Cleaning the air filter Cleaning the UL...

Page 40: ...f the cover Lift the fasteners to insert the filter Caution Pay attention to the airflow direction of the filter E 7 Mount the fixed cover and drive in the screws 8 2 Cleaning the ULC 30A Overview Cle...

Page 41: ...ple present in the workplace that such intervention is underway In particular disconnect the power supply to the machine Allow the machine to cool down before carrying out any intervention to prevent...

Page 42: ...d fix the screws 9 2 Replacing the fuse CAUTION Before replacing the fuse remove the cause of the problem WARNING Replace the fuse only with a fuse with the same characteristics How to replace 1 Disco...

Page 43: ...Class CC fuse low peak 15 A F2 Bussmann LP CC 15 Class CC fuse low peak 15 A F3 Bussmann LP CC 8 Class CC fuse low peak 8 A F4 Bussmann LP CC 8 Class CC fuse low peak 8 A F5 Bussmann S506 6 3 R Glass...

Page 44: ...9 Basic replacements 40 R5905866 ULC 30A 31 01 2018...

Page 45: ...Antifreeze blue demi S1191 30 glycol 70 demineralized water Coolant and refrigerant quantity l 30 Maximum output pressure bar 5 Maximum output flow rate l min 20 Maximum cooling power W 5000 Maximum t...

Page 46: ...10 Specifications 10 2 Dimensions Overview 755 700 786 A Image 10 1 10 3 Technical Regulations Certificates Image 10 2 CE mark Image 10 3 RCM mark Image 10 4 42 R5905866 ULC 30A 31 01 2018...

Page 47: ...r more information about recycling of this product please contact your local city office or your municipal waste disposal service For details please visit the Barco website at http www barco com en Ab...

Page 48: ...ntal Friendly Use Period EFUP logo The number inside the EFUP logo that Barco uses please refer to the photo is based on the General guidelines of environment friendly use period of electronic informa...

Page 49: ...ident Kennedypark 35 8500 Kortrijk Belgium Contact address Beneluxpark 21 8500 Kortrijk Belgium Importers contact information To find your local importer contact Barco directly or one of Barco s regio...

Page 50: ...11 Environmental information 46 R5905866 ULC 30A 31 01 2018...

Page 51: ...ions 29 Stickers 29 Installation area 13 Positioning 17 Secondary cooling unit 20 Assembly 20 Signal transmission cable 28 Connection 28 Installation area 13 Installation Preparation 19 Secondary cool...

Page 52: ...pansion Module 18 Installation process 18 Signal transmission cable 28 Connection 28 Specifications 41 Starting up 31 T Technical assistance 4 Technical info 12 Covers 12 Technical information 11 Main...