Bardac drives P2 Series, Manual

Page 1: ...75 160kW 1HP 250HP 200 480V 1 3 Phase Input General Information and Ratings Quick Start Up Mechanical Installation Electrical Installation Keypad and Display Operation Parameters Extended Parameters...

Page 2: ...24 4 1 1 IP66 Switched Version Integrated Control Switch and Potentiometer Wiring 25 4 12 Motor Thermal Overload Protection 25 4 13 EMC Compliant Installation 26 4 14 Safe Torque Off 27 5 Keypad and D...

Page 3: ...ng defects from the date of manufacture The manufacturer accepts no liability for any damage caused during or resulting from transport receipt of delivery installation or commissioning The manufacture...

Page 4: ...y In particular the machine manufacturer is responsible for ensuring that the electrical equipment complies with EN60204 1 and providing a disconnecting device which must be one of the following types...

Page 5: ...r Mounting IP66 Units 1 1 1 1 12 15 16 16 17 5 Select the correct power and motor cables according to local wiring regulations or code noting the maximum permissible sizes 10 2 Input Output Power and...

Page 6: ...B Coating Standard Localised Coating C Full Conformal Coating Display Standard 7 Segment LED Display T OLED Text Display Generation Frame Size Voltage Code 1 1 10 Volt 2 230 Volt 4 400 Volt 5 525 Volt...

Page 7: ...6 Models On right hand side when viewed from the front On right hand side when viewed from the front On the top surface 2 3 Understanding the Rating Label The product rating label provides the followi...

Page 8: ...42 0 75 P2 24010 3HF42 1 2 2 2 P2 24150 3KF42 1 5 P2 24020 3HF42 2 4 1 2 P2 24220 3KF42 2 2 P2 24030 3HF42 3 5 8 2 P2 24400 3KF42 4 P2 24050 3HF42 5 9 5 2 P2 34055 3KF42 5 5 P2 34075 3HF42 7 5 14 3 P2...

Page 9: ...nt A Frame Size P2 441 10 3KF4N 1 1 P2 44150 3HF4N 15 24 4 P2 44150 3KF4N 15 P2 44200 3HF4N 20 30 4 P2 44185 3KF4N 18 5 P2 44250 3HF4N 25 39 4 P2 44220 3KF4N 22 P2 44300 3HF4N 30 46 4 P2 54300 3KF4N 3...

Page 10: ...Y TN 5 18 3 380 480V 10 3 Phase Input kW Model kW HP Model HP Output Current A Frame Size Non Switched Switched Non Switched Switched P2 24075 3KF4X TN P2 24075 3KF4Y TN 0 75 P2 24010 3HF4X TN P2 2401...

Page 11: ...to UL listing NMMS E226333 The drive can be operated within an ambient temperature range as stated in section 10 1 Environmental For IP20 units installation is required in a pollution degree 1 environ...

Page 12: ...46 160 6 30 240 9 45 400 15 75 125 4 92 125 4 92 9 2 20 3 5 486 19 13 222 8 74 260 10 24 460 18 1 1 175 6 89 175 6 89 18 1 39 9 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Requi...

Page 13: ...520 20 47 8 0 31 270 10 63 235 9 25 175 6 89 4 25 0 17 7 5 0 30 23 50 7 6 865 34 06 830 32 68 840 33 07 10 0 39 330 12 99 330 12 99 200 7 87 5 5 0 22 1 1 0 43 55 121 2 7 1280 50 39 1245 49 02 1255 49...

Page 14: ...7 10 12 220 8 66 200 7 87 29 1 12 239 9 41 188 7 40 178 7 01 4 2 0 17 8 5 0 33 4 8 10 6 3 310 12 20 277 10 89 252 9 90 33 1 31 266 10 47 21 1 8 29 200 7 87 4 2 0 17 8 5 0 33 7 7 16 8 Mounting Bolts Ti...

Page 15: ...airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemic...

Page 16: ...fore mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10 1 Environmental on page 68 The drive must be mounted vertically...

Page 17: ...k the locations required for drilling Suitable cable glands to maintain the ingress protection of the drive are required Gland holes for power and motor cables are pre moulded into the drive enclosure...

Page 18: ...g screws indicated until the screw slot is vertical 3 10 2 Frame Size 4 3 10 3 Frame Size 5 Using a suitable flat blade screwdriver rotate the two retaining screws indicated until the screw slot is ve...

Page 19: ...itable operating environment this should include Ambient temperature is at or below that set out in section 10 1 Environmental Heat sink fans freely rotating and dust free The Enclosure in which the d...

Page 20: ...ocated at the bottom All other units have power terminals located at the bottom 4 1 1 Electrical Power Connections Key Page A 4 2 Protective Earth PE Ground Connection 21 B 4 3 Incoming Power Connecti...

Page 21: ...ndustrial safety regulations and or electrical codes To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The integrity of all ground connections sh...

Page 22: ...st comply with any local codes or regulations in place In general type gG IEC 60269 or UL type J fuses are suitable however in some cases type aR fuses may be required The operating time of the fuses...

Page 23: ...supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either WYE STAR or DELTA connection WYE STAR always gives...

Page 24: ...parameters as follows Analog Input 1 Format Selection Parameter P2 30 Analog Input 2 Format Selection Parameter P2 33 These parameters are described more fully in section 8 1 Parameter Group 2 Extend...

Page 25: ...tch activates the first two digital inputs as follows Switch Position DI1 ON OFF ON DI2 ON ON OFF 4 12 Motor Thermal Overload Protection 4 12 1 Internal Thermal Overload Protection The drive has an in...

Page 26: ...standard cable within a suitable steel or copper tube is also acceptable 3 A cable suitable for fixed installation with relevant mains voltage A shielded type cable is not necessary 4 A shielded cabl...

Page 27: ...rrying out a thorough risk and hazard analysis the outcome of the analysis should provide an estimate of the possible hazards furthermore determine the risk levels and identify any needs for risk redu...

Page 28: ...elied upon as a fail safe method When using permanent magnet motors and in the unlikely event of a multiple output power devices failing then the motor could effectively rotate the motor shaft by 180...

Page 29: ...n 4 13 1 Recommended Installation for EMC Compliance on page 26 should also be followed The drive should be wired as illustrated below the 24Vdc signal source applied to the STO input can be either fr...

Page 30: ...and given to the drive as per the start source method selected in P1 13 o De energise the STO inputs Drive will display InHibit o Give a start command as per the start source method selected in P1 13...

Page 31: ...it mode and to store parameter changes Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real time mode or...

Page 32: ...avigate key for 1 second The display will show the motor power kW If P 10 0 pressing the Navigate key for 1 second will display the motor speed RPM 5 4 Additional Display Messages Auto Tuning in Progr...

Page 33: ...drive memory the following procedure is used Factory Parameter Reset LED Display User Parameter Reset LED Display Factory Parameter Reset OLED Display User Parameter Reset OLED Display P2 01 P2 01 P2...

Page 34: ...meter group will be selected 5 8 3 Setting a Parameter to the Minimum Value 0 Whilst editing a parameter value press the Up and Down keys simultaneously The parameter will be set to the lowest possibl...

Page 35: ...cy o P1 10 Optionally Motor Rated Speed Define the operating speed limits o P1 01 Maximum Frequency or Speed o P1 02 Minimum Frequency or Speed Define the acceleration and deceleration times used when...

Page 36: ...ncrease the available braking torque P1 06 Energy Optimiser 0 1 0 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor when oper...

Page 37: ...PID controller 4 Fieldbus Control Control via Modbus RTU if no fieldbus interface option is present otherwise control is from the fieldbus option module interface 5 Slave Mode The drive acts as a Sla...

Page 38: ...f no option module is fitted control is through the Modbus RTU interface Digital Input 1 must be closed to allow operation 5 Slave Mode Master Drive From Master The P2 provides an inbuilt Master Slave...

Page 39: ...re momentarily active simultaneously the drive stops using Fast Stop Ramp Time P 24 FAST STOP P2 25 Normally Closed Falling Edge Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P 24...

Page 40: ...On On P2 04 REF 8 STOP RUN FWD REV DI3 DI4 Preset Speed DECEL P1 04 DECEL P8 1 1 Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 8 STOP RUN FWD REV DI3 DI4 Preset Speed P1 12 REF...

Page 41: ...TOP NC NO START REV Analog Input AI1 P1 12 REF P2 01 REF 1 When P1 12 0 and P 1 13 10 or 20 the Motorised Pot Keypad reference is automatically selected to be the Selected Speed Reference 7 3 Example...

Page 42: ...AOUT 2 STO STO STO STO STO STO STO STO STO STO P1 13 Setting 3 5 13 15 24V DIN1 DIN2 DIN3 10V AIN1 0V 0V AIN2 STO STO 1 2 3 4 5 6 7 8 9 10 11 12 13 24VDC 24VDC 24VDC 24VDC Enable Disable Enable Disabl...

Page 43: ...Reverse INC SPEED INC SPEED 10 VDC 10 VDC DEC SPEED DEC SPEED 0 V 0 V AOUT 1 AOUT 1 0 V 0 V P1 12 REF P2 01 REF P1 12 REF P2 01 REF AOUT 2 AOUT 2 STO STO STO STO P1 13 Setting 21 24V DIN1 DIN2 DIN3 10...

Page 44: ...d will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the drive output frequency will remain at the upper or lower limit of th...

Page 45: ...00 P2 14 Analog Output 2 Terminal 11 Format See Below 0 to10V 0 to 20mA 4 to 20mA 10 to 0V 20 to 0mA 20 to 4mA P2 15 User Relay 1 Output Terminals 14 15 16 Function Select 0 14 1 Setting Function Logi...

Page 46: ...eters P2 16 and P2 17 must be used together to control the behaviour The output will switch to Logic 1 when the selected signal exceeds the value programmed in P2 16 and return to Logic 0 when the sig...

Page 47: ...ed No Scaling 1 Actual Speed Digital Speed x P2 29 2 Actual Speed Digital Speed x P2 29 Analog Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference P2 29 Slave Speed Scali...

Page 48: ...ences typically Hand Auto control or Local Remote control when switched to keypad mode by a digital input the drive will continue to operate at the last operating speed 3 Preset Speed 8 Following a st...

Page 49: ...ence Setpoint Source Select 0 2 0 0 PID Reference Setpoint Source Select P3 06 is used 1 Analog Input 1 Setpoint Analog Input 1 as displayed in P0 01 is used 2 Analog Input 2 Setpoint Analog Input 2 a...

Page 50: ...High Performance Motor Control Overview Parameters relating to the motor control are located together in Group 4 These parameters allow the user to Select the motor type to match the connected motor C...

Page 51: ...ent Magnet motors including BLDC produce an output voltage known as the Back EMF when the shaft is rotated The user must ensure that the motor shaft cannot rotate at a speed where this Back EMF exceed...

Page 52: ...tor For speed control of BLDC motors with Trapezoidal back EMF 6 Syn RM Speed Vector For speed control of Synchronous Reluctance motors P4 02 Motor Parameter Auto tune Enable 0 1 0 When set to 1 the d...

Page 53: ...inimum Motoring Torque Limit P4 08 500 0 150 0 Active only in Vector Speed or Vector Torque motor control modes P4 01 0 or 1 Sets a minimum torque limit whereby the when the drive is enabled it will a...

Page 54: ...ations for touch screens for PCs Macs iPad iPhone network drives peer to peer over Ethernet build complete integrated drive systems without using a PLC or SCADA Add smarty automation controllers for f...

Page 55: ...r 2 User Defined Register 1 Value 7 P0 80 value User Selected data value P5 13 Fieldbus Ramp Control 0 1 0 0 Fieldbus PDI 4 Function This option must be selected if the drive acceleration and decelera...

Page 56: ...ock Program Enable 0 Disabled 0 1 Enabled P6 11 Speed Hold Time on Enable 0 250s 0s P6 12 Speed Hold DC Injection Time on Disable 0 250s 0s P6 13 Hoist Mode Brake Release Time 0 0 5 0s 0 2s P6 14 Hois...

Page 57: ...V F Mode Sets the motor alignment time in PM modes P7 13 Vector Mode Derivative 0 00 1 00 0 00 Derivative speed loop gain applied in Vector control modes P7 14 Low Frequency Torque Boost Current 0 0 1...

Page 58: ...Reference Select Bit 1 P9 20 Reference Select Bit 2 P9 21 Preset Speed Select Bit 0 P9 22 Preset Speed Select Bit 1 P9 23 Preset Speed Select Bit 2 P9 24 Acceleration Ramp Select Bit 0 P9 25 Accelerat...

Page 59: ...or Rotor Resistance Rr P0 20 DC Bus Voltage V P0 21 Drive Temperature C P0 22 Remaining Service Time Hours P0 23 Operating Time Heatsink 85 C HH MM SS P0 24 Operating Time High Ambient Temperature HH...

Page 60: ...y input reference Hz RPM P0 60 Calculated slip Hz RPM P0 61 Relay Hysteresis value Hz RPM P0 62 Droop speed Hz RPM P0 63 Post ramp speed reference Hz RPM P0 64 Effective switching frequency kHz P0 65...

Page 61: ...correct Register address The telegram structure is as follows Command 03 Read Holding Registers Master Telegram Length Slave Response Length Slave Address 1 Byte Slave Address 1 Byte Function Code 03...

Page 62: ...o Function The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 1 1 1 Fault Messages for a list of fault codes and diagnostic information 7 Output Freque...

Page 63: ...Function NMT 000h Network management Sync 080h Synchronous message COB ID can be configured to other value Emergency 080h Node address Emergency message COB ID can be configured to other value PDO1 TX...

Page 64: ...5 Supported PDO Transmission Types Various transmission modes can be selected for each PDO For RX PDO the following modes are supported Table 3 RX PDO Transmission Mode Transmission Type Mode Descrip...

Page 65: ...2 N 00000580h Node ID 1400h 0 RX PDO1 comms param No of entries RO Unsigned 8 N 2 1 RX PDO1 COB ID RW Unsigned 32 N 40000200h Node ID 2 RX PDO1 transmission type RW Unsigned 8 N 254 1401h 0 RX PDO2 co...

Page 66: ...ed Hz RO Unsigned 16 Y 500 50 0Hz 200Dh 0 Motor current RO Unsigned 16 Y 123 12 3A 200Eh 0 Motor torque RO Integer 16 Y 4096 100 0 200Fh 0 Motor power RO Unsigned 16 Y 1234 12 34kW 2010h 0 Drive tempe...

Page 67: ...6 5 4 3 2 1 0 0 Normal Operation Stop 1 Coast Stop Reset Fast Stop Run Object 200Ah Drive Status Register Status Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 Drive Trip Code No Function Drive Healthy...

Page 68: ...r MCB Type B Maximum Cable Size Rated Output Current Maximum Motor Cable Length Recommended Brake Resistance kW HP A Non UL UL mm AWG kcmil A m ft 2 0 75 1 8 5 10 15 8 8 4 3 100 330 100 2 1 5 1 5 15 2...

Page 69: ...0 300MCM 202 100 330 6 7 75 50 255 5 315 350 150 300MCM 248 100 330 6 NOTE Ratings shown above apply to 40 C Ambient temperature For derating information refer to section 10 4 1 Derating for Ambient T...

Page 70: ...240 100 330 6 7 160 250 307 8 400 400 150 300MCM 302 100 330 6 8 200 300 370 500 500 240 450MCM 370 100 330 2 8 250 350 450 500 600 240 450MCM 450 100 330 2 NOTE Ratings shown above apply to 40 C Ambi...

Page 71: ...A phase imbalance of 3 will result in the drive tripping For input supplies which have supply imbalance greater than 3 typically the Indian sub continent parts of Asia Pacific including China Bardac...

Page 72: ...20 30 40 50 IP55 N A 10 10 15 25 N A IP66 N A 10 25 35 50 50 10 4 4 Example of applying Derating Factors A 4kW IP66 drive is to be used at an altitude of 2000 metres above sea level with 12kHz switch...

Page 73: ...rame Size 4 units have EMC Filter disconnection points only located on the front face of the unit as shown EMC L1 L2 L3 Frame Size 5 Frame Size 5 units have EMC Filter disconnection points only locate...

Page 74: ...y completed for the connected motor Check the load mechanically to ensure it is free and that no jams blockages or other mechanical faults exist 05 Hardware Over Current Check the wiring to motor and...

Page 75: ...tricted Increase the cooling airflow to the drive Reduce the effective switching frequency setting in parameter P2 24 Reduce the load on the motor drive 24 Maximum Torque Limit Exceeded The output tor...

Page 76: ...e to provide Unlimited peer to peer Ethernet connections without a PLC between all Bardac drives programmable controllers industrial touch screens Full featured programmable control functions for wind...