Barnes EcoTRAN, Station Installation & Operation Manual

Page 1: ...onstant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton...

Page 2: ...NLET LOCATION Installing Flexible Inlet Flange 17 Step 10C BACKFILLING 18 Step 11 INSTALLING DIRECT BURIAL CABLE Mounting alarm box 19 Step 12 BACKFILLING and FINAL GRADING 20 SYSTEM ELECTRICAL WIRING...

Page 3: ...operation unless advised otherwise by the proper authorities Before removing the pump from the basin be sure to close the shut off valve This prevents back ow from the pressure sewer Keep the control...

Page 4: ...ctly or through a drain or waste disposal Glass metal or plastic Diapers Sanitary napkins or tampons Socks rags or cloth In addition you must NEVER introduce into any sewer Explosives or Flammable mat...

Page 5: ...d remove cover STEP 2 Cut the banding that retains the tank and discard Cut the banding that hold the two boxes together STEP 3 Roll the tank to its right side up position and remove the level control...

Page 6: ...NG FLEXIBLE DISCHARGE FITTING 2 PAD LOCKS PIPE LUBE PUMP LIFTING HARNESS 1 4 20 x 1 5 FASTENERS BASIN TANK ASSEMBLY TANK RECEIVER POD w HARNESS BALL VALVE REBAR EcoTRAN GRINDER PUMP ESPS LEVEL CONTROL...

Page 7: ...means of shutting main sewage line off from individual station Material Bronze body with 300 series stainless steel ball and stem with te on seats FEMALE RECEIVER Seal tank and adapt from ball valve...

Page 8: ...ou have the necessary equipment and supplies before starting your installation see lists below EQUIPMENT REQUIRED LIST NOT INCLUDED 3 8 WRENCH LARGE NYLON LIFTING STRAP S REGULAR AND PHILLIPS SCREWDRI...

Page 9: ...One Call information http www call811 com The location of your basin should meet the following conditions Not placed in low lying or frequently ooded areas Ground slopes away from the basin Have well...

Page 10: ...10 STEP 4 SETTING THE BASIN Location Overview...

Page 11: ...11 STEP 5 RISER TANK PARTS ASSEMBLY...

Page 12: ...ructural damage Handle the tank in a vertical manner whenever possible Never place a chain around the basin when moving the tank Only use a nylon lifting strap or similar device around the tank Never...

Page 13: ...RED TO BRING DRAIN TILE ABOVE GRADE LEVEL USE CRANE PUMPS SYSTEMS DRAIN TILE EXTENSION KIT P N 123510 Step 1 On riser trim top side edge at cut zone The cut zone is just above the corregation as shown...

Page 14: ...p See Fig 6 Step 6 Insert and tighten cord grip in tapped hole until the hex ange of the cord drip meets the riser wall See Fig 7 Step 7 Loosen cord grip nut then feed direct burial cable through the...

Page 15: ...t must have a minimum of 1 3 cubic yard of concrete and the speci ed minimum s shown below STEP 8 BALLASTING REQUIREMENTS IMPORTANT FAILURE TO BALLAST STATION WILL VOID WARRANTY AND MAY RESULT IN PERS...

Page 16: ...rce main connection for station isolation from main This valve is to be placed between the force main and redundant check valve Pipe of proper size and strength for rated conditions supplied by others...

Page 17: ...otentially overwork the treatment facilities WHAT TO DO Verify pipe O D The inlet tting is sized for 4 inch Schedule 40 80 and SDR 35 MUST have a minimum of 1 8 per foot drop If required only use 45 d...

Page 18: ...pipe bottom and ensure there are no voids The material in the haunching area supports the vertical load applied to the pipe Not compacting the embedment material will allow excessive de ection of the...

Page 19: ...nicked insulation or conductors All cable is ran inside of conduit when going from the Alarm Box to 24 below grade All connections made are utilizing Third party listed devices MOUNTING ALARM BOX Make...

Page 20: ...rials offer high stiffness and strength and depending on the amount of nes may be relatively free draining Examples of material types Angular crushed stone or other Class 1A materials and stone sand m...

Page 21: ...L 110 127V 60Hz 1 2 3 4 ETM1 SR PUMP TO RUN PUSH O1 ORANGE R1 RED SERVICE DROP CABLE CABLE FROM BASIN ORDER PER TERM STRIP STEP 13 WIRING THE STATION TO ALARM BOX Strip the outer jacket of the cord o...

Page 22: ...Options for running cable from the service supply to the alarm panel A 1 10AWG cable with four conductors plus a ground 5 separate leads OR B 1 10AWG two conductor with ground and 1 14AWG two conduct...

Page 23: ...the cord plug into the housing bore aligning the alignment mark of the plug with the alignment hole of the terminal block see below Tighten bolts on compression ange until it touches the housing Pump...

Page 24: ...er Using the cover as a template pilot drill the screw holes into the riser using an drill bit as shown in Fig 11 Step 11 Attach the cover using the provided screws and washers Hand tighten screws as...

Page 25: ...valve upper moveable and support ange This will guide the pump down the guide rail and rest on the stop built into the POD Pump Orienting Device Check to make sure the check valve is aligned as shown...

Page 26: ...D ROCK COVER INSTALLATION The cover gasket is a large soft O ring that is factory installed Lube the O ring lightly with the provided lube Then install the cover The rock cover is secured with a twist...

Page 27: ...s been installed in the service disconnect panel Proper gauge and conductor wire installed from service disconnect to house panel All terminal connections are secure Circuit breakers in the Alarm Box...

Page 28: ...or is into cold areas 7 Remove and examine check valve for freedom of operation 8 Open valve 9 Check impeller for freedom of operation security and condition Clean impeller cavity and inlet of any obs...

Page 29: ...colder months proper steps should be taken to ensure uninterrupted use upon restarting the basin Remove the basin rock cover and check the liquid level Fill the station with water until the pump turns...

Page 30: ...30 11 23 13 12 29 4 15 16 18 17 6 5 7 26 25 32 9 8 2 1 31 17...

Page 31: ...Flexible Inlet Fitting 12 4 119081 FHHS Screw 1 4 20 x 1 00 Lg 13 1 100159 Flexible Discharge Fitting 15 1 118259 Valve Receiver Grommet 16 1 118245 Ball Valve 17 2 625 01558 O Ring 18 1 118247 POD 2...

Page 32: ...between the results of eld testing conducted by or for user and laboratory tests corrected for eld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM...

Page 33: ...t To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by th...

Page 34: ...___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating _____________...

Page 35: ...ls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___...

Page 36: ...Notes...