Barnstead|Thermolyne NANOpure DIamond D11951, Operation Manual

Page 1: ...BARNSTEAD THERMOLYNE NANOpure DIamond TOC UV ultrapure water system Operation Manual Series 1195 and 1242 Model No Voltage D11951 100V 240V D12421 100V 240V LT1195X1 1 19 01...

Page 2: ...he UV Timer 26 Resetting the TOC Lamp Timer 27 Using the TOC Analyzer 27 Setting Volumetric Dispensing 28 Setting Timed Dispensing 28 Performing a System Flush 29 Changing Purity Units 29 Temperature...

Page 3: ...pure DIamond TOC UV directly over equipment that requires electri cal service Routine maintenance of this unit may involve water spillage and subsequent elec trical shock hazard if improperly located...

Page 4: ...fully follow manufacturer s safety instructions on labels of chemical containers and material safety data sheets 7 Depressurize system prior to removing the cartridge pack 8 This unit is equipped with...

Page 5: ...ter resistivity is continuously monitored by a resistivity cell and displayed on a digital display Actual system TOC values obtained by an inte grated TOC analyzer can be concurrently displayed with t...

Page 6: ...ssure Range Gravity feed to 100 psig 7kg cm2 maximum Temperature Range 4 C 40 C 40 104 F TDS CaCO3 70 ppm Silica 1 ppm Silt 5 SDI Product Water Water Quality Resistivity 18 0 M cm TOC 2 0 ppb Flow Rat...

Page 7: ...es under its sole responsibility that this product conforms with the technical requirements of the following standards EMC EN 61000 3 2 Limits for Harmonic Current Emissions EN 61000 3 3 Limits for Vo...

Page 8: ...Iamond TOC UV on a bench Item Part No UV Lamp LMX13 Sanitization Cartridge CMX25 Wall Bracket Unit BC1190X12 Wall Bracket Remote Display BC1190X10 Accessory Parts Bag Includes Feed Water Tube 3 8 O D...

Page 9: ...ion as well as fastener type must be considered when mounting this unit The mounting surface and fasteners selected must be capable of supporting a minimum of 150 lbs 68 kg Inadequate support and or f...

Page 10: ...cap and then fully insert the lamp into the chamber 6 Make sure the UV lamp cable is tucked behind the chamber before closing and relatching the door Other Accessories Optional accessories for this u...

Page 11: ...FF and disconnect it from the power supply 2 Slide the control panel upward about 1 4 64 cm to 3 8 95 cm just enough to clear con nector on top cover pull forward and remove The control panel fits tig...

Page 12: ...g adapter on the other 2 Install the tubing adapter onto your incoming water line We recommend a customer supplied shut off valve be installed in your feed water line Do not connect the feed water to...

Page 13: ...ted on the lower left side of the NANOpure DIamond TOC UV 2 Route the other end of the drain water tubing to an atmospherically vented drain and make a connection Ensure there are no kinks in the tubi...

Page 14: ...r Settings sec tion of this manual A single LED located on the top of the control panel will illuminate to inform you of the system status as follows LED is not illuminated System is OFF or in Idle mo...

Page 15: ...the User Settings section of this manual for information UP and DOWN arrows allow you to scroll between menu options items and values BACK allows you to return to the previous menu option item Please...

Page 16: ...tra Low Organics Type 1 Water Deionized Water Feed Each cartridge pack includes one 0 2 micron absolute final filter Cartridge Pack Installation 1 Open front left side door Turn the cartridge pack so...

Page 17: ...factory cali brated If calibration is OK the display will show Calibration passed The display will next read Meter Self Test in progress Self Test passed Next the display will read 10 0 2 M cm This i...

Page 18: ...or water is not required The entire sanitization procedure will take approximately 3 5 hours to complete Sanitize your NANOpure DIamond as follows 1 From the Idle display press the UP or DOWN arrow un...

Page 19: ...STOP switch to return the unit to the normal recirculation mode 17 Remove the new 0 2 micron filter and bell assembly from the bag and insert it into the dis penser arm manifold Gently turn it clockw...

Page 20: ...read 10 0 2 M cm This is a reading of the calibration ref erence value Finally the display will show TOC initialization TOC In progress Note The TOC initialization phase may take up to 45 seconds 4 Fr...

Page 21: ...from the normal recirculating mode when the display is showing purity 1 Place a container under the dispenser 2 Press DISPENSE Water will start dispensing immediately Display will read xx M cm xx Lit...

Page 22: ...ow to choose Yes 5 Press ENTER 6 Press the UP or DOWN arrow until the desired value 100 75 50 or 25 is displayed 7 Press ENTER 8 Press BACK until you return to the Idle display Setting the Displayed L...

Page 23: ...arrow to choose Yes then press ENTER 7 Press the UP or DOWN arrow until you reach the desired month Press ENTER 8 Press the UP or DOWN arrow until you reach the desired day Press ENTER 9 Press the UP...

Page 24: ...door 5 Reconnect the power cord and turn unit ON 6 From the Idle mode when the display reads NANOpure DIamond Idle xx xx xx xx xx xx press the UP or DOWN arrow until the display reads Advanced Menu 7...

Page 25: ...The lamp is on 10 minutes out of every four hours Press START STOP to return to the recirculating mode Selecting the Set Point The NANOpure DIamond TOC UV electronics include a user programmable set p...

Page 26: ...ENTER 5 Display will read Reset San Timer and show on the right side of the second line when the user will start receiving Sanitize Unit reminders 6 Press the UP or DOWN arrow to select Yes 7 Press EN...

Page 27: ...he TOC Timer was last reset 3 Press the UP or DOWN arrow to select Yes 4 Press ENTER and the timer will be reset for 1300 hours of operational time The display will now display Reset San Timer Press B...

Page 28: ...5 L Setting Timed Dispensing 1 From the normal recirculating mode when the display is showing purity press the UP or DOWN arrow until the display reads Auto Dispense Menu 2 Press ENTER 3 Display will...

Page 29: ...ing purity press the Up or DOWN arrow until display will reads Change Units Press ENTER 2 Press the UP or DOWN arrow to select M cm or uS cm Press ENTER 3 Press BACK to return to the normal recirculat...

Page 30: ...unit from the electrical power 2 If using the D8964 float switch follow the installation instructions included with the float switch for installation into a tank 3 If using the D2706 low pressure swit...

Page 31: ...to the connection point J2 To Outlet Cell on the cal ibration board PC1190X2 5 Leave the door open Otherwise the calibration module may collide into the UF plumbing 6 Reconnect the power cord and tur...

Page 32: ...lug the unit 13 Remove the calibration module and reconnect the cell 14 Reattach the cover plate and close and latch the door 15 Reconnect the power cord The calibration procedure is complete Remote D...

Page 33: ...sistivity conductivity and tempera ture readings will be sent to the computer once per minute If Use TOC Analyzer has been set to Yes the TOC data will also be sent 7 Run your Microsoft Windows progra...

Page 34: ...puter 2 From the Idle display press the UP or DOWN arrow until the display reads Advanced Menu 3 Press ENTER 4 From the Printer Attached display Press the Up or DOWN arrow for NO 5 Press ENTER 6 The u...

Page 35: ...time purity and temperature readings and the optional TOC data once every 12 minutes Connecting and Starting the Printer 1 Make sure the printer and NANOpure DIamond are turned OFF 2 Connect the NANOp...

Page 36: ...ll illuminate when the printer is ON Paper Feed Button Press this button once to advance the tape one line or hold the button down to advance paper continuously When the paper roll nears the end the r...

Page 37: ...D The paper will feed automatically 5 Tear off a strip of paper and close the cover The red PAPER OUT light will be OFF if paper roll installation is successful COMPUTER PRINTER SETUP Note A colored s...

Page 38: ...pressurization section 2 Turn unit OFF Open right side door and remove top PC board cover 3 Disconnect cable from J2 and snip plastic cable tie located on the inside top of unit 4 Unscrew and remove t...

Page 39: ...tem 10 Replace luer cap on injection port Close door 11 Press the UP or DOWN arrow to select YES and then press ENTER Display will now read Reconnected Water NO 12 Attach feed water supply removed in...

Page 40: ...turn the unit to the normal recirculating mode System Depressurization This should be done prior to removing a cartridge pack or an ultrafilter The unit needs to be plugged in and operat ing to correc...

Page 41: ...s is used to effect a com plete sanitization 1 Remove the feed water line by depressing the stainless steel thumb pad 2 Depressurize the system according to System Depressurization under the Maintenan...

Page 42: ...filter whenever any of the fol lowing conditions occur every 30 days the product water flow rate is reduced or bacteria break through To replace the 0 2 micron filter assembly 1 Remove the old 0 2 mi...

Page 43: ...by sliding it off the UV chamber Disconnect and remove old UV lamp and dispose of it in the proper manner see Note 4 Remove the UV lamp from its packaging DO NOT TOUCH THE GLASS PORTION OF THE LAMP I...

Page 44: ...he right side 4 Locate the clips on both sides of lamp chamber While gently pulling out chamber wedge a flat head screwdriver between chamber and clips to release chamber 5 When installing the new lam...

Page 45: ...ame type and rating See Replacement Parts 4 Replace fuse drawer 5 Reattach the power cord 6 Operate normally Shutdown If the NANOpure DIamond TOC UV is to be shut down for an extended period of time t...

Page 46: ...er if attached Feed water not connected Reconnect feed water Failed solenoid Replace BK1190X2 Pump protector in reservoir feed Connect the pump protector jumper water line pressure switch or jumper pl...

Page 47: ...iodically reads properly Check UV Bulb UV lamp burned out Replace the UV lamp as described in UV Lamp Replacement Air in system Dispense more water through the NANOpure DIamond to purge air from the u...

Page 48: ...tom of unit manifold unit manifold Remove any objects with a lint free cloth Upon system startup the PC board communication Turn the DIamond OFF I O Switch and message TOC Comm Error restart the unit...

Page 49: ...your Barnstead Thermolyne representative for additional information on the expendables kit Recommended Description Catalog No Quantity DIamond Kit Organic Free R O Distilled Feed D50280 1 DIamond Kit...

Page 50: ...State Ballast UV SC1191X1 1 Quartz Sleeve UV Lamp TU733X1 1 Power Supply PC Board TNX116 1 Calibration PC Board PC1190X2 1 Resistivity Meter PC Board PC896X2 1 Check Valve PMX214 1 Wire Harness UV Bu...

Page 51: ...t line Arrow Legend Keypress Options Automatic Entry Menu Wrap around power switch turned on Depressurize Optional Printer Remote Gun Use TOC Analyzer Date Format Set Date Set Time Set Cell Constant S...

Page 52: ...Wiring Diagram 52...

Page 53: ...yne dealer from whom you purchased this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot...

Page 54: ...ervice repre sentative ii misuse including use inconsistent with written operating instructions for the product mishan dling contamination overheating modification or alteration of the product by any...

Page 55: ...55 TITLE RIGHT...

Page 56: ...Barnstead Thermolyne 2555 Kerper Boulevard P O Box 797 Dubuque IA 52004 0797 Phone 319 556 2241 800 553 0039 Fax 319 589 0516 E mail Address mkt barnstead com...