Bauer BG 11 H ValueLine, Manual

Page 1: ...pth 40 0 m 131 2 ft Torque 110 kNm 81 130 ft lbf Engine CAT Tier 4 interim C6 6 ACERT CAT Tier 4 final C7 1 ACERT Power 122 kW 1 800 U min 163 6 HP 1 800 rpm Height 16 5 m 54 3 ft 1 Undercarriage 2 Uppercarriage 3 Main winch 4 Auxiliary winch 5 Kinematic system 6 Crowd cylinder 7 Mast 8 Masthead 9 Kelly bar 10 KDK Rotary drive 11 Drilling tool ...

Page 2: ...winch drum and a rope pressure roller reduce wear on the wire rope Pinned connection for easy mounting and dismantling of the winch on the mast Transparent ring for easy oil check main winch Kinematic system Bauer proven H kinematic system with backstay cylinders and boom cylinders for best stability Bright color monitor Electronic load sensing on main and auxiliary rope Indicator for position of ...

Page 3: ...perated upper kelly guide Lower noise emission Ergonomic cabin design FOPS compliant Bright color monitor Clear arrangement of instruments and displays Excellent visibility to drilling spot Ease of operation Final inspection and test run Comprehensive Bauer testing programme Optimal adjustment and calibration of all components Heat transfer test Crowd system with crowd cylinder Crowd system upside...

Page 4: ...t 2860 3660 9 4 12 ft 2790 9 2 ft 4380 14 4 ft 3650 12 ft 3260 10 7 ft 900 3 ft 6520 21 4 ft 6860 22 5 ft 2740 3740 9 12 3 ft 600 2 ft 7 5 5 15 1200 3 9 ft Ø760 2 5 ft 2760 9 1 ft Dimensions BG 11 H Kelly BK 110 305 4 40 A 11800 38 7 ft Operating weight 39 t as shown 85 980 lbs ...

Page 5: ...e on main rope Electronic load sensing Winch drum with special grooving Transparent ring for easy oil check Pin connection BG attachment Standard Bauer H kinematic system Crowd cylinder upside down Crowd in fast and slow mode Hoist limit switch on main and auxiliary winches Swivel for main rope Pivoted anchor points for main and auxiliary ropes Two mast sections with pin joint Optional Auxiliary w...

Page 6: ...n of preparatory boreholes when constructing oil and gas wells The BG 11 H ValueLine can construct short cellar holes with big diameter up to 3 m 10 ft followed by drilling conductor holes ratholes and mouseholes Special attention was given to the possibility of reducing the transport weight to a minimum of 34 0 t 74 960 lbs by using a specially designed multi piece removable counterweight Low hea...

Page 7: ...m 2 3 ft 510 1 7 Drill diameter Drilling depth with Kelly bar BK 110 760 2 5 1 524 5 0 1 000 3 3 1 650 5 4 mm ft 10 32 8 20 65 6 30 98 4 40 131 2 50 164 0 m ft 0 0 m ft m ft m ft m ft m ft 305 3 21 305 4 30 305 4 40 368 5 49 2860 3660 9 4 12 ft 2790 9 2 ft 16540 54 3 ft 16540 54 3 ft 2860 3660 9 4 12 ft 2790 9 2 ft Standard configuration Kelly drilling BG 11 H Cased Kelly drilling Uncased Kelly dr...

Page 8: ...m 9 1 ft G 2 x 1 t 2 x 2 205 lbs 1 x 5 4 t 11 900 lbs 3500 11 5 ft 6830 22 4 ft 15500 50 9 ft 1110 3 6 ft 4290 14 1 ft 4380 14 4 ft 900 3 ft 960 3 2 ft 1470 4 8 ft 2740 9 ft 600 2 ft 2800 9 2 ft Transport dimensions and weights BG 11 H G Weight B Width overall Weights shown are approximate values optional equipment may change the overall weight and dimensions ...

Page 9: ...intain a suitable safety distance from sources of danger Δ Do not drive over exposed lines Danger of accident In the case of equipment with ropes there is a danger of rope breakage following a current trans fer Persons may be hit by falling loads and thus seriously or fatally injured Δ After a current transfer the ropes must be replaced without delay Safety when working underground or in enclosed ...

Page 10: ... are shut down Diesel engine shuts down Indicator light in the switch lights up Unlock the relevant EMERGENCY STOP switch before restarting the diesel engine Pull the relevant EMERGENCY STOP switch Indicator light in the switch lights up EMERGENCY STOP is unlocked Pilot control safety lever The pilot control safety lever switches the equipment s hydraulic pilot control on or off Danger of accident...

Page 11: ...ol safety stick 2 moves backward Hydraulic pilot control is switched off All hydraulic functions are deactivated Before starting work again switch on the hy draulic pilot control Fire extinguishers The following figure shows the number and position of the fire extinguishers on the equipment Read the operating instructions on the fire extinguisher at regular intervals to ensure that you can operate...

Page 12: ...ng cylinder and opening cylinder 3 Auxiliary rope 4 Main rope 5 Backstay cylinders 6 Kinematic triangle 7 Supporting boom 8 Boom cylinders 9 Boom 10 Upper carriage 11 Counterweight 12 Swing mechanism 13 Undercarriage 14 Cab 15 Main winch 16 Auxiliary winch 17 Mast pivot 18 Lower mast section with crowd cylinder ...

Page 13: ...ting cylinder is mounted in the upper mast section Mast upper mast section lower mast section Guides the attached components of the process equipment Mast pivot Connection point between the mast and the boom Enables inclination of the mast Masthead Guides the main rope and the auxiliary rope Backstay cylinders Support the mast Enable adjustment of the mast inclination and raising and lowering of t...

Page 14: ... drilling debris Rotary drive Generates the rotary motion for drilling The main gear is driven by hydraulic motors via the planetary gear Shock absorber Dampens axial shocks to the Kelly bar Kelly guide Guides the Kelly bar along the mast at its upper end Kelly driver Transmits the rotary drive torque to the Kelly bar Kelly bar Kelly Transmits the rotary drive torque directly to the drilling tool ...

Page 15: ...t up Δ Have the defect repaired by skilled personnel immediately Check the entire equipment and accessories for completeness Make sure that the screw connections and plug connections on the machine and accessories are secure and complete Check all components particularly load bearing steel components and rope for integrity and wear Check all electrical hydraulic and pneumatic components for integr...

Page 16: ...aps the cartridges of the ether starting aid are empty and must be replaced with new ones Further information can be found in the enclosed additional documentation from the diesel engine manufacturer Ignition lock overview 0 Ignition off 1 Ignition on preheating 2 Starting the diesel engine Risk of causing damage to diesel engine A cold diesel engine can be damaged when operated at full load Cold ...

Page 17: ...ts on the equipment If there is a central lubrication system some of these lubrication points will be automatically lubri cated Components in this table marked with must also be manually lubricated If no central lu brication system is present all lubrication points must be manually lubricated Lubrication plan Base machine ...

Page 18: ... rails 13 Inner slewing ring gear teeth 6 Slewing ring ball bearing race and rotor bearing 7 Backstay cylinder joints 2 Boom connection points 3 Boom cylinder joints 4 Supporting boom connection points 5 Undercarriage spar sliding surfaces 8 Main winch counter bearing 9 Aux winch counter bearing 10 Mast pivot connection point 11 Mast pivot guide 12 Masthead rope sheaves 1 ...

Page 19: ...Maintenance repair Lubricating plan Process fittings ...

Page 20: ... fresh lubricants Incorrect use of lubricants can lead to loss of warranty if damage occurs Lubricants table The following table shows the relevant lubricants of the initial filling The specified quantities are guideline values The specifications on the respective nameplates and the level indicators of the individual components take priority Alternative lubricants can be found in the relevant Lubr...

Page 21: ... 40 C 38 mm2 s At 100 C 7 1 mm2 s ARAL ATF 22 Engine oil 23 00 6 08 Engine oil API CJ 4 SAE 10W 40 CASTROL Castrol Vec ton 10W 40 LS Rolling bearings as needed as needed Multi pur pose grease KP2K 30 NLGI class 2 Multi pur pose grease based on lithium soap ARAL Aralub HLP 2 Floating bearings as needed as needed Central lubrication system as needed as needed Statically supported components Long lif...