Baumuller DS 100, Commissioning And Maintenance Instructions

Page 1: ... 00624 1 DS 100 200 03 2005 Three phase synchronous motor air cooled English TAM 00624 DS 100 200 Three phase synchronous motor Air cooled Version 03 2005 English Commissioning and Maintenance Instructions ...

Page 2: ...e of the unit machine this documentation must be passed on together with the unit machine by the owner Following the sale of the unit machine this original and all copies are to be passed on to the purchaser Following disposal or any other form of termination of utilisation this original and all copies are to be destroyed With the introduction of this documentation earlier issues of are superseded...

Page 3: ... Nameplate 7 2 4 Technical data 7 2 5 Transport intermediate storage 9 2 6 Installation conditions cooling details 9 2 7 Balancing drive elements and vibration 10 3 Mounting 11 3 1 Safety instructions 11 3 2 Installation fixing 11 3 3 Electrical connections 12 4 Commissioning operation 14 4 1 Safety instructions 14 4 2 Checks prior to commissioning 15 4 3 Commissioning operation 15 4 4 Malfunction...

Page 4: ... the product Hazards resulting from lifting and transport processes electrical current moving parts hot surfaces EMC disturbances mechanical overloads thermal overload To avoid damages to persons and property and minimize residual risks please read all of the safety instructions and in particular those that are marked with a symbol Danger to life through electrical shock Non observance can lead to...

Page 5: ...ty of the finished product with this directive has been established refer to EN 60204 1 Electrical Equipment of Machines EMC Directive 89 336 EEC The operation of the electric motor for its designated use must comply with the protective requirements laid down in the EMC Directive 89 336 EEC The person setting up the system is responsible for the correct installation e g spatial isolation of signal...

Page 6: ...e not permitted If such modifications changes are necessary please contact the manufacturer No safety devices may be dismantled or decommissioned prior to the operation of the device 2 Operating conditions 2 1 Product description Electric motors of the series DS are permanently excited three phase synchronous motors with rare earth magnets The optimized forced ventilation ensures efficient cooling...

Page 7: ...Insul class F Insulation material class Mode Motor operation mode IP Motor protection type 2 4 Technical data Possible designs models Frame size Protection type EN 60034 5 Design EN 60034 7 100 IP23 B3 B35 IP54 B3 B5 132 IP23 B3 B5 B35 IP54 B3 B5 160 IP23 B3 B35 200 IP23 B3 B35 Cooling method IP 23 IC 06 internally cooled motor with fan EN 60034 6 IP 54 IC 0641 surface cooled motor with fan IP 54 ...

Page 8: ... m s l Storage 30 C 60 C 85 C comp Chap 2 5 Bearing Rolling contact bearing with grease lubrication for life Calculated bearing life 20 000h tentative value Vibration severity EN 60034 14 Level N Vibration resistant to to EN 60068 2 6 Radial 3g 20Hz to 55 Hz Axial 0 5g 20Hz to 55 Hz Holding brake Option Actual speed encoder Standard 2 pole Resolver For further technical values please refer to the ...

Page 9: ... and low vibration room Veff 0 2mm s The electric motors can be stored for a maximun of two years at 30 C to 60 C High storage temperatures up to a max of 85 C are permitted but this can however lead to the ageing of the gaskets Direct exposure to incident solar radiation UV light and ozone can also lead to an ageing of the gaskets and must be avoided Please note that the warranty periods commence...

Page 10: ...nd of shaft When pulling off use spacer washer for mechanical protection of shaft If necessary heat the output element Caution If the shaft does not have a featherkey the output elements are fixed to the drive shaft using appropriate clamping bushes In the case of shafts with a featherkey make sure that the output elements lie against the shoulder of the shaft Note The chamfer or radius at the out...

Page 11: ...ft ends When using standard solvents such as Acetone or benzine the shaft sealing ring must not be moistened the motor is designed for the ambient conditions and environmental influences on site see chapter 2 4 the compartment in the machine is suitable for the cooling method employed by the electric motor see chapter 2 6 The motor must be installed in such a way that the coolant lines can definit...

Page 12: ...y be carried out once the machine has come to a standstill In the case of three phase synchronous motors with permanent magnet excitation a voltage of 60 V can occur at the motor terminals when the rotor is turning Regulations for working in electrical plants must be adhered to The safety regulations for work in electrotechnical plants in accordance with EN 50110 1 DIN VDE 0105 100 must be observe...

Page 13: ...ed Prior to connection the female connectors connectors and terminal box must be checked for damage corrosion dirt and dampness Make sure that the screwed connections are correct and tight Check gaskets and faces of connectors and terminal boxes to guarantee protection type Connectors and terminal box connections must not be exposed to mechanical stress If necessary provide strain shearing twist a...

Page 14: ... Only commence work on the motor connections when you are sure that the motor is de energized and that there is no electric potential When in operation electric potential can be found at the motor terminals contacts and at the motor windings Never touch these modules elements while the motor is in operation Dismantling the safety devices The electric motor must not be commissioned without first mo...

Page 15: ...ualified personnel Please refer to the commisioning instructions for the converter and the cooling system Checks during commissioning Release brake if applicable Has the functionality of all motor modules such as the brake encoder cooling system been checked and are the utilization conditions being adhered to Have all electrical connections been carried out and fixed as required by the regulations...

Page 16: ...cope of malfunction circumstances leading up to the malfuntion application data torque cycle speed and forces over time ambient conditions The following selection possible causes can be helpful in the fault correction process Fault Cause Recovery Motor does not start No controller enable Controller error encoder error Brake doe not release Brake defect No power supply Rotating field Activate contr...

Page 17: ...o a standstill is de energized depressurised and has cooled All connections such as screw connections that were loosened must be tightened again after the inspection or maintenance work When carrying out work on the motor please observe the technical instructions and notes in the respective chapters in these Commissioning and Manitenance Instructions When carrying out maintenance work observe all ...

Page 18: ...r which the user is responsible include the cleaning of motor surfaces and air channels the replacement or cleaning of filter mats when using dust filters the regreasing of the bearings at the drive and non drive ends if regreasing was specified as mandatory As a rule dust filters should be cleaned or replaced after 100 operating hours The maintenance intervals must be shortened accordingly on hig...

Page 19: ...gs for the cable inlets It is recommended when tightening the terminal screw to support against the conductor to prevent mounting rail deformation and to keep the terminal base free of torsional forces Motor frame size Cable gland Number of main connection terminal Tightening torque for terminals Nm 100 1 x M 40 1 x M 16 3 x M 8 6 132 3 x M 40 2 x M 25 2 x M 20 3 x M 10 10 160 2 x M 63 2 x M 25 3 ...

Page 20: ...led English Pin assignment Resolver connection 1 2 3 4 5 6 7 8 9 10 11 12 cos sin sin cos Ref Ref View to contact side of female connector Connection assignment Resolver Other encoder types Pin assignment corresponds to enclosed wiring diagram or technical documentation ...

Page 21: ...or via terminal box Connection diagram U V W Power connection Axially added on standard fan motor Frame Size Rated current A with Y 100 0 33 132 0 8 160 1 4 Radially added on standard fan motor Frame Size Rated current A with Y 200 1 4 The standard fan motor serial design is for D Y 200 265 345 460V 50 60Hz The rated currents are the maximum values ...

Page 22: ...ualified personnel overloaded the system operated the unit with faulty safety devices safety devices that were incorrectly fitted or not fitted safety devices or protective devices not in proper working order not operated the system in the stipulated ambient conditions You have modified the system without the written approval of Baumüller Nürnberg GmbH You have not observed the instructions concer...

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