Baymak Linyitomat Plus, Instructions And Operating Manual

Page 1: ...63 9810 0293 Rev 00 08 09 2008 BAYMAK LĐNYĐTOMAT PLUS DOMESTIC SOLID FUEL BOILERS INSTRUCTION AND OPERATING MANUAL ...

Page 2: ...refully before you use the boiler You will have the Service Center Address Book which include the information dealing with the authorised service center with this book The boiler s initial operating must be done by Baymak authorised service otherwise the boiler will be out of warranty BAYMAK MAKĐNE SANAYĐ VE TĐCARET A Ş Orhanlı Beldesi Orta Mahalle Akdeniz Caddesi No 7 Tuzla ĐSTANBUL Tel 0216 304 ...

Page 3: ...63 9810 0293 Rev 00 08 09 2008 3 LĐNYĐTOMAT PLUS 20 40 60 80 ...

Page 4: ...63 9810 0293 Rev 00 08 09 2008 4 ...

Page 5: ...63 9810 0293 Rev 00 08 09 2008 5 Top view Front view Right side view Left side view ...

Page 6: ...ler water outlet pipe 11 Expansion tank outlet pipe 12 Boiler water inlet pipe 13 Expansion tank outlet pipe 14 Boiler filling and drainage pipe 15 Fluegas box 16 Fluegas box cleaning door 17 Boiler top casing 18 Boiler right side casing 19 Boiler left side casing 20 Boiler back casing 21 Boiler front bottom casing 22 Boiler front middle casing 23 Door opening closing handle 24 Ash shaking dischar...

Page 7: ...vice Warning Info You can find special information and advices here Reference to additional information in other documents General Safety Cautions All local regulations including those referring to national and European standards need to be complied with when installing the appliance Don t use the appliance as an incinerator or any other different way from which it has been conceived Don t use uns...

Page 8: ...r member of service These seals prove that bolts which is necessary for perfect and safe operation has not been changed If seals get damage boiler will be out of warranty Alteration structural cursory modifications and all similar works are forbidden These kind of modifications may be dangerous for people and cause damages on boiler In case of neglagence of these subjects boiler will be out of war...

Page 9: ...installed on floors with an adequate load bearing capacity If an existing construction doesn t meet this prerequisite suitable measures e g load distributing plate shall be taken to achieve it The installation of the appliance need to provide access for cleaning the appliance the flue gas connector and the chimney flue Caution Subjects refering considerations during mountings related with operatio...

Page 10: ...nting direction towards chimney and connections must have full imperviousness The chimney must be designed considering technical specifications determined in DIN 4705 and built according to DIN 18160 The boiler should be placed onto the concrete base The size of the concrete base is shown on the table After placing the boiler on to base it should be balanced from the ground surface B Wide Concrete...

Page 11: ...idden to use an ordinary chimney Mount the flue gas connection pipe on to the chimney with ascending slope The flue gas pipe must have min 1 one m height and if necessary elbow pipe should be used after this height It must have min 10 towards the chimney and its length never passes the 0 25 x height of the chimney siphon Linyitomat Plus Boiler Chimney Connection Example Electricity and fan connect...

Page 12: ... air may be exist on installation except boiler Carrying and transportation must be done together with original packaging material of device considering the marking on the boiler Please protect the boiler against factors that can damage to packaging material and device Caution Check the slants of boiler installation connetions with a water gauge After slants have been done there must not been any ...

Page 13: ...l installation pipe not plastic The usage of the plastik installation pipe on expansion tanks is very dangerous and in this case the boiler will be out of warranty To fill and drain water to the boiler you must mount a valve You should isolate all the installation pipes to prevent heat loss Make the boiler electricity connection to the grounding plug In case of power cut never load coal to the boi...

Page 14: ...ystem water To prevent the damages occured as a result of corrosion in installation quality of heating water must be as good as drinking water Unsuitable waters containing chemical additive substances or causing to corrosion must not be used Filling water for boiler and installation should not contain residues contaminates and unwanted solid materials These unwanted materials are very dangerous fo...

Page 15: ...tomatic and manuel mode At manual mode the control of fan is maked by adjusting thermostat on control panel The fan works until the boiler water temperature reaches the selected temperature by adjusting thermostat When it reaches to adjusted temperature the fan stops automatically and when the boiler water temperature decreases 5 C the fan starts working again When the boiler water temperature rea...

Page 16: ...work fan you can switch the off button on the control panel In this case the fan doesn t work You can have a good combustion without fan It depends on the quality and thermal efficiency of coal The fixable and adjustable flue gas flap system was designed to control combustion Pulling the arm to yourself by the help of spring and pin you will control the combustion When the chimney draught is too h...

Page 17: ...boiler by loosening the nuts This demounting operation must be done when the boiler doesn t work The flue gas box cleaning cover is opened by loosing the wingnuts You can easily clean the flue dust in the flue gas box Demounted flue gas box The Linyitomat plus boiler doors have slotted hinges and they are easily adjustable to have good sealing by loosening tighteening the socket head screws ...

Page 18: ...ng direction of the door with the changing process right and left hinges by loosening socket head screws The opening direction is adjusted clockwise direction at the factory You can shake the ashes on the grids by pulling and pushing ash shaking arm little by little on the right side of the boiler By pulling the arm to yourself you can discharge the ashes into the ash tray or combustion chamber ...

Page 19: ...e coal into the fire room with the ash tray which be put into bottom of the combustion chamber The fan assembly you must be sure that no air leakage by fixing the gasket between fan you will find the fan in the combustion chamber when you unpacked the boiler and the door with screws The electricity connection must be comply with the electrical scheme Coal loading Ash discharging ...

Page 20: ...rol panel assembly All the sensors on the control panel should be mounted correctly in the sensor beehives that are located backside of the boiler 1 The fan connection bolts 2 The fan box gasket 1 Cable pass plate 2 Cable gland fan power supply connection cable The door is opening from the left to right on picture So the fan connection is maked from the right cable pass plate In case of the door o...

Page 21: ...rtant and necessary for operating safely of the boiler To be sure if the sensors mounted to correct place and fixed properly Control Panel 1 Boiler Thermostat Sensor 2 Boiler Thermometer Sensor 3 Boiler Safety Thermostat Sensor 4 Fasten sensor clip ...

Page 22: ...ry 2 3 hour Also open the coal loading door and reverse sunburned coal parts using a rabble During the coal loading process to be sure if ON OFF switch at OFF position If it is not turn it OFF It is important that fan s electrical connections to be done right otherwise the fan doesn t work correctly and doesn t give enough air into combustion chamber Load the boiler with coal before the coal compl...

Page 23: ...y charcoal Boiler back side must not be closed Back side air flow definitely should be made Before leaving the boiler asleep at the nights the charcoals should be spread in the boiler and covered up on the charcoals completely All the doors should be closed To start to burn at the mornings the coal in the boiler should be skewered at the lover side for reveal of the charcoals If the charcoals are ...

Page 24: ...rature low than at the table an auxiliary pump have to be used In case circulation pump doesn t run flame situation should be checked in the boiler Level of coal should be check if the coal level is enough for increasing of the water temperature In that case measure must be taken Fuel loading mouth measurements A mm B mm LĐNYĐTOMAT 20 PLUS 330 203 LĐNYĐTOMAT 40 PLUS 430 210 LĐNYĐTOMAT 60 PLUS 430 ...

Page 25: ...AT PLUS 60 60 000 A 50 180 XM 100 LT LĐNYĐTOMAT PLUS 80 80 000 A 56 180 XM 110 LT PUMP TECHNICAL DETAILS MODEL STEP REVOLUTIONS d dak POWER W CURENT CAPASITOR Mf Installation connection Electricity connection 1 1440 44 0 2 2 1910 60 0 28 VA 35 130 3 2370 71 0 31 2 1 G 1x230 V 50 Hz 1 1050 51 0 24 2 1460 78 0 35 VA 65 130 3 2100 102 0 45 2 5 1 G 1x230 V 50 Hz 1 2297 168 0 80 2 2651 189 0 92 A 50 18...

Page 26: ...ure Bar 4 5 4 5 4 5 4 5 Necessary Draught mbar Flue Gas Temperature at nominal heat output ºC 176 5 196 6 170 170 Flue gas mass flow at nominal heat output kg s 0 02641 0 03307 0 04188 0 08433 Flue gas mass flow at minimum heat output kg s Mean content of CO at 10 O2 0 585 0 642 0 734 0 764 Water side resistance mbar Nominal heat output for coal kW 22 5 46 15 69 22 93 11 Heat output range for coal...

Page 27: ...EL L L1 L2 B B1 B2 H H1 H2 F WEIGHT VA 35 130 130 98 60 104 78 26 124 75 49 1 G 2 65KG VA 65 130 130 98 60 104 78 26 124 75 49 1 G 2 65KG A 50 180 XM 180 90 90 173 34 139 143 52 92 2 G 4 8 A 56 180 XM 180 90 90 173 34 139 143 52 92 2 G 4 8 ...

Page 28: ...n the water temperature is 40ºC the pump starts working When the water temperature starts to decreasing it stops the pump at 40ºC and stops the fan at 30ºC IMPORTANT In automatic working position minimum one of the pump button or the fan button must be closed 0 to have a good working 2 For working manual operating Switch the manuel 0 Otomatik button to manuel position In this position the fan and ...

Page 29: ...63 9810 0293 Rev 00 08 09 2008 29 AUTOMATIC Electronic Control Board Manuel Automatic Control ...

Page 30: ...63 9810 0293 Rev 00 08 09 2008 30 Electricity connection circuit scheme ...

Page 31: ...63 9810 0293 Rev 00 08 09 2008 31 ...

Page 32: ...63 9810 0293 Rev 00 08 09 2008 32 Boiler installation scheme with hot water tank ...

Page 33: ...per side of the coal will be black and won t be burnt as a result of bad combustion Cleaning of the boiler make your boiler efficiently operate Clearing of the boiler is very easy to be done using the equipment supplied with the boiler Clearing process of the boiler depends on fuel quality and ash rate of it But the cleaning of the boiler at least should be one time in a week that should be made e...

Page 34: ...the warm surface and control panel should be made by only Baymak authorized services Komple davlumbaz temizliği sezonbaşı ve sonunda ve veya yakıta bağlı olarak gerektiğince yapılır The cover and control panel cleaning to be done at every 15 day and or and when it required was done Smoke pipes and temperature transition surface cleaning to be done once a week or more Inner boiler cleaning to be do...

Page 35: ...don t load the fuel and call the Baymak authorized service Check if there is any electrical power If there is any damaged cable shut of the electrical power Discharge the boiler To have made electrical connection by authorized service If Electrical power was gone Open the by pass valve immediately Close all the doors and chimney clamp of the boiler To be sure if the return and out security lines a...

Page 36: ...essary periodic maintenance and control 8 The responsibility of delivering of the warranty certificate to user belonging to who sold the goods to user whose are seller supplier agency or representative 9 Faulty installation faulty pipe connections faulty selection of capacity more than 3 Bar installation pressure inadequate chimney systems low or high voltage safety thermostat thermometer Faulty c...