Beko BEKOMAT 32U, Instructions For Installation And Operation Manual

Page 1: ...EN english Instructions for installation and operation Condensate drain BEKOMAT 32U BM32U 01 1611 ...

Page 2: ... read the installation and operating instructions carefully before mounting and starting up the BEKOMAT 32U and follow our directions Perfect functioning of the BEKOMAT 32U and thus reliable condensate discharge can only be guaranteed when the provisions and notes stipulated here are strictly adhered to ...

Page 3: ...data 7 6 Electrical data 8 7 Dimension drawing 9 8 Climate zones and performance data 10 9 Function 11 10 Installation 14 11 Electrical installation 17 12 Inspection and maintenance 21 13 Troubleshooting and fault elimination 24 14 Elements and components 25 15 Recommended spare parts 25 16 Accessories 26 17 Declaration of conformity 28 ...

Page 4: ...ce of application of the BEKOMAT 32U In addition to these operating instructions local or national regulations must be complied with if necessary Make sure that the BEKOMAT 32U is operated only within the permissible limit values indicated on the type plate Any deviation involves a risk for persons and materials and may result in malfunction and service failures If you have any queries regarding t...

Page 5: ...nction when voltage is applied Do not use the test button for permanent drainage Use genuine spare parts only This is imperative to ensure perfect functioning Additional advice The removed control unit has no IP degree of protection During installation use spanner flat at the feed pipe wrenchsize SW27 as a back rest The service unit must not be dismantled Caution Malfunction during operation Throu...

Page 6: ...he compressed air quality These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants It is the task of the operator to ensure that the indicated conditions are met during the entire operating time 4 Exclusion from the scope of application The BEKOMAT 32U as a condensate drain alone cannot guarantee a defined compressed air quality for this purpose o...

Page 7: ...minium plastic glass fibre reinforced Weight empty 1 0 kg 2 2 lbs This product has been tested to the requirements of CAN CSA C22 2 No 61010 1 12 third edition inclu ding a later version of the same standard incorporating the same level of testing requirements Max performance for the blue climate zone see also Chapter Climate zones and performance data max compressor performance 5 m min 175 scfm m...

Page 8: ... mm AWG 16 20 Recommended stripping of cable jacket voltage supply relay 30 mm 1 18 Recommended stripping of cable jacket external test 90 mm 3 54 Recommended length of the wire end tube Spring loaded terminal 8 mm 0 31 inch Recommended length of the wire end tube Screw terminal 6 mm 0 24 inch Connection data of the potential free contact Switch to load AC max 250V 1A DC max 30V 1A Connection data...

Page 9: ...Dimension drawing BEKOMAT 32U 9 7 Dimension drawing mm inch 179 7 05 88 6 3 49 130 5 12 G NPT 73 2 87 4 8 Nm 0 9 0 1 Nm 117 6 4 63 164 7 6 48 G ø 8 10 dia 0 32 0 39 G NPT ...

Page 10: ... The indicated performance data are based on a moderate climate and apply to Europe large parts of Southeast Asia North and South Africa parts of North and South America climate zone blue For dry and or cool climate climate zone green the following factor applies performance in the blue climate zone approx x 1 2 For warm and or humid climate tropics climate zone red the following factor applies pe...

Page 11: ...or 3 continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled The pilot valve 4 is activated and the membrane 5 opens the outlet line to discharge the condensate 6 When the BEKOMAT 32U is empty the outlet line is reclosed tightly in time before unnecessary compressed air losses occur 1 2 3 4 4 5 6 ...

Page 12: ...nction see below press and hold the button for at least 1 min Do not use for permanent drainage Switching sequence of the valve in the alarm mode Alarm mode In the event that the BEKOMAT is not empty after one minute a trouble indication is released The alarm LED flashes The alarm relay switches over the signal can be picked off potential freely The valve opens every four minutes for 7 5 seconds W...

Page 13: ... 2 x 8 760 h or one million switching cycles The maintenance signal is released when one of these two values is reached In the event of a power outage or when the energy supply is deactivated the status of the timer will be maintained The activities to be carried out regarding maintenance are described in the chapter entitled Check and maintenance Prior to the replacement of the service unit a res...

Page 14: ...nsate or escaping compressed air Caution Malfunction during operation Through incorrect installation and poor maintenance malfunction may occur at the BEKOMAT Condensate which is not discharged may cause damage to plants and in production processes r Measures Condensate drainage which is reliable in performance directly optimises the compressed air quality To prevent damage and breakdowns it is im...

Page 15: ...table containers and disposed of or processed properly Installation instructions Only the displayed installation position of the BEKOMAT 3 is permissible Never install in a horizontal or any other tilted position Feed pipe 1 and ball valve 2 at least G No filter or screen in the inlet line Slope in the inlet line 1 Use ball valves 2 only Operating pressure min 0 8 bar 12 psig max 16 bar 230 psig S...

Page 16: ...tely Continuous slope Avoid a water pocket when installing the feed pipe Deflector area If drainage is to be carried out directly from the pipe deflection of the air flow will be useful Ventilation If the slope in the inlet line is not sufficient or if any other inflow problems occur a venting line needs to be installed ...

Page 17: ...bserved 2 For the supply voltage a reliably accessible separator must be provided close by e g power plug or switch which separates all current carrying conductors 3 At a low voltage supply 50 VAC 75 VDC only use a protective extra low voltage 4 Carry out installation in accordance with VDE 0100 IEC 60364 5 Observe the terminal assignment 6 Do not install when the device is energised 7 Unscrew the...

Page 18: ...dangerous in the case of contact a corresponding separator must also be provided as described above 5 When using the potential free contacts and the connection external test sufficient clearance to the other parts of the unit or suitable insulation in accordance with EN 60664 1 must be ensured 6 When using a multiwire common line for the connection of the potential free contact and the external te...

Page 19: ...l test IN1 GND 1 1 1 2 2 1 2 2 2 3 3 1 3 2 Terminal assignment of the potential free contact and of the external test X 1 X 2 X 3 Fault indication potential free contact X 2 1 n o X 2 2 com X 2 3 n c n c com closed in the event of malfunction or power failure n o com closed during normal operation closed current principle The contacts X2 1 2 3 are potential free External test remote control X 3 1 ...

Page 20: ...only use a protective extra low voltage Tighten the threaded cable connection with a slightly sealing effect Electric diagram 24 VDC 5 VDC Service Unit IN1 POWER ALARM SENSOR TEST CONTROL X2 2 X2 1 X2 3 n c com n o X3 1 X3 2 GND ext Test spring contacts GND X1 2 X1 1 POWER VALVE L N ...

Page 21: ... force need to be adhered to e g VDE 0100 IEC 60364 When the control unit is open service and installation works must only be undertaken when the system is deactivated The removed control unit has no IP degree of protection All types of electrical works must be carried out by authorised and qualified personnel only Caution Malfunction during operation Through incorrect installation and poor mainte...

Page 22: ...osed of or processed properly Maintenance recommendation After 2 x 8 760 operating hours or one million switching cycles a maintenance message is released The green power LED flashes Afterwards or at the latest after two years 2 x 8 760 operating hours the service unit 5 needs to be replaced 1 Prior to the replacement of the service unit a reset needs to be carried out The control unit is released...

Page 23: ...ervice unit 5 goes with the control unit 1 model designation and colour of the arresting hook 2 Check whether or not the sealing mat 11 and the contact springs 13 are clean dry and free from impurities 3 Introduce the sensor 12 into the sensor tube plate 14 4 Hang the hook 15 of the control unit 1 in the sensor tube plate 14 5 Press the control unit 1 against the service unit 5 and snap into place...

Page 24: ...pressed but no condensate discharge Feed pipe and or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens audibly press the test button several times for 2 seconds Check the circuit board for possible damage Check the operating press...

Page 25: ...Service unit 10 Hose connector 11 O ring 20 x 2 12 Intermediate adapter 13 Screw M6 x 12 14 O ring 14 x 1 78 15 Angle adaptor 16 Design shell 15 Recommended spare parts Available sets of spare parts Contents Order number Service unit 8 9 11 4023571 Gasket kit 3 8 11 4024392 Design shell 16 4010167 Connection adapter 11 12 13 14 15 4010155 Not for BEKOMAT 32U built in 2 1 3 4 5 6 7 8 9 10 11 12 13 ...

Page 26: ...d base 1 Mounting bracket 2 Extension G 20 long 4010105 Available accessory sets Contents Order number Outlet set With a hose and installation material Tubing piece 10x3x800 Grommet 9 G Ms Hose clamp 12 22 9 A2 2000045 50 19 68 12 12 4 72 23 9 05 50 19 68 50 19 68 50 19 68 18 7 08 90 35 43 Ø 6 5 2 55 Ø 6 5 2 55 1 2 1 2 ...

Page 27: ...BEKOMAT 32U 27 ...

Page 28: ...Declaration of conformity 28 BEKOMAT 32U 17 Declaration of conformity ...

Page 29: ...C 10 Maximum operating pressure 16 bar g Product description and function Condensate drain for the electronically level controlled discharge of condensate in the compressed air system Low Voltage Directive 2014 35 EU Applied harmonised standards EN 61010 1 2010 The devices with working voltage of 24 48 VAC and 18 72 VDC are not in the scope of the Low Voltage Directive EMC Directive 2014 30 EU App...

Page 30: ...ault clearance 24 Fault diagnosis 24 Fault elimination 24 Feed pipe 16 Field of application 6 Filling level 11 Function 11 H Hose connector 25 I Inlet line 11 Inspection 21 Installation 14 Installation and operating instructions 4 Installation and operating instructions 4 Instructions safety instructions 4 Intermediate adapter 23 25 L Lower part of the cover 25 M Maintenance 21 Maintenance recomme...

Page 31: ...BEKOMAT 32U 31 T Technical data 7 Trouble sources 12 Troubleshooting 24 U Upper part of the cover 25 V Venting line 16 W Water pocket 16 ...

Page 32: ...athan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong Tel 86 147 1537 0081 China tim chan beko technologies com India BEKO COMPRESSED AIR TECHNOLOGIES Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 madhusudan masur bekoindia com Italia Italy BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040 Leinì TO Tel 39 011 4500 576 Fax 39 0...