Beko BEKOMAT 33U, Instructions For Installation And Operation Manual

Page 1: ...EN english Instructions for installation and operation Condensate drain BEKOMAT 33U 33U CO BM33U BM33UCO 01 1619 ...

Page 2: ...read the instal lation and operating instructions carefully before mounting and starting up the BEKOMAT 33U 33U CO and follow our directions Perfect functioning of the BEKOMAT 33U 33U CO and thus reliable conden sate discharge can only be guaranteed when the provisions and notes stipulated here are strictly adhered to ...

Page 3: ...ical data 7 6 Electrical data 8 7 Dimension drawing 9 8 Climate zones and performance data 10 9 Function 11 10 Installation 14 11 Electrical installation 17 12 Control and maintenance 20 13 Troubleshooting and fault elimination 26 14 Elements and components 27 15 Recommended spare parts 28 16 Accessories 28 17 Declaration of conformity 30 ...

Page 4: ...ude essential information which must be observed during the installation operation and maintenance Therefore it is im perative for the service technician and the responsible operator technical staff to read these operating instructions prior to installation start up and maintenance The operating instructions must be accessible at any time at the place of application of the BEKOMAT 33U 33U CO In ad...

Page 5: ...st button for permanent drainage Use genuine spare parts only This is imperative to ensure perfect functioning Pos 14 Beko Techni sche D ok um ent at i on Si ch er hei t Zusat z Si cher he i t shi n w ei se BM 3 3 BM 33U 0 m od_1231926 887620_ 2901 docx 12830 1 Additional advice During installation use the spanner flat at the feed pipe wrench size SW28 34 as a back rest The service unit must not b...

Page 6: ...0 Beko Techni sche D ok um ent at i on Best i m m ungsgem äß e Ver w end ung BE KO M AT H i n w e i s Anw e ndung BM 33 f ür C O 2 Anw endg 0 m od_1242828 875874_ 2901 docx 14910 1 For the employment in CO2 plants a BEKOMAT with a CO specification must be used Pos 21 Beko Techni sche D ok um ent at i on Ü ber schr i f t en 1 Ausschl uss vom Anw endu ngsber ei c h 0 m od_1236003439 359_29 01 docx 1...

Page 7: ...13 mm hose connector Condensate oil contaminated oil free Housing aluminium plastic glass fibre reinforced Weight empty 1 65 kg 3 63 lbs This product has been tested to the requirements of CAN CSA C22 2 No 61010 1 12 third edition includ ing a later version of the same standard incorporating the same level of testing requirements Pos 27 Beko Techni sche D ok um ent at i on Techn i sche D at en B E...

Page 8: ...erminal external test 0 75 1 5 mm AWG 16 20 Recommended wire cross section Screw terminal relay external test 0 75 1 5 mm AWG 16 20 Recommended stripping of cable jacket voltage supply relay 30 mm 1 18 Recommended stripping of cable jacket external test 90 mm 3 54 Recommended length of the wire end tube Spring loaded terminal 8 mm 0 31 inch Recommended length of the wire end tube Screw terminal 6 ...

Page 9: ...1 1 7 Dimension drawing Pos 33 Beko Techni sche D ok um ent at i on Techn i sche D at en M asszei c hnung 0 m od_118456 981528 0_2901 docx 6140 1 Pos 34 Beko Techni sche D ok um ent at i on Techn i sche D at en M asszei c hnung Er gänz ung SW 1 m od_125015324 4115_2 901 docx 15481 1 SW wrench size Pos 35 Sei t enum br uch 0 m od_1157028099015_ 0 docx 2903 1 ...

Page 10: ...ax dryer performance m min Max filter performance m min green 12 24 120 blue 10 20 100 red 7 14 70 The indicated performance data are based on a moderate climate and apply to Europe large parts of South east Asia North and South Africa parts of North and South America climate zone blue For dry and or cool climate climate zone green the following factor applies performance in the blue climate zone ...

Page 11: ...d accumulates in the housing 2 A capacitively functioning sensor 3 continuously reg isters the filling level and relays a signal to the elec tronic control as soon as the container is filled The pilot valve 4 is activated and the membrane 5 opens the outlet line to discharge the condensate 6 When the BEKOMAT 33U 33U CO is empty the outlet line is reclosed tightly in time before unneces sary compre...

Page 12: ... on Funkt i on B EKO M AT BM Al ar m m odus ni cht Var i o 0 m od_1185868789656 _2901 docx 6850 1 Switching sequence of the valve in the alarm mode Alarm mode In the event that the condensate discharge is dis turbed the valve opens after a time cycle approx every three seconds to eliminate the malfunction au tomatically If the malfunction is not eliminated after one minute a trouble indication is ...

Page 13: ...y the flashing supply voltage LED Power The maintenance message is released after 2 x 8 760 h or one million switching cycles The maintenance signal is released when one of these two values is reached In the event of a power outage or when the energy supply is deactivated the status of the timer will be maintained The activities to be carried out regarding maintenance are described in the chapter ...

Page 14: ...ßnahm en Feh l f unkt i onen BM 0 m od_12143784 34025_2 901 docx 9379 1 r Measures Condensate drainage which is reliable in performance directly optimises the compressed air quality To prevent damage and breakdowns it is imperative to observe the following Exact compliance with the specifications of use and with the performance parameters of the BEKOMAT in connection with the case of application s...

Page 15: ...ll valves 2 only Operating pressure min 0 8 1 2 bar 12 17 psig max 16 bar 230 psig See type plate Short pressure hose 4 fixed on a pressure re sistant pipe The required minimum pressure increases by 0 1 bar 1 4 psi per metre gradient in the dis charge pipe 5 Discharge pipe 5 rising by max 5 m 16 4ft Install manifold 6 with a slope of 1 Introduce the discharge pipe 5 from the top into the manifold ...

Page 16: ... a water pocket when installing the feed pipe Deflector area If drainage is to be carried out directly from the pipe de flection of the air flow will be useful Ventilation If the slope in the inlet line is not sufficient or if any other inflow problems occur a venting line needs to be installed Pos 52 Sei t enum br uch 0 m od_1157028099015_ 0 docx 2903 1 ...

Page 17: ...thorised and qualified personnel only Pos 56 Beko Techni sche D ok um ent at i on I nst al l at i on B EKO M AT E l ekt r I nst al l at i on H i nw e i se BM 32 U 33U al l g 4 m od_135772888407 9_2901 docx 29514 1 Note Power supply connection 1 Read the permissible supply voltage on the type plate and make sure this voltage is observed 2 For the supply voltage a reliably accessible sepa rator must...

Page 18: ...ing a multiwire common line for the con nection of the potential free contact and the exter nal test this line must be suitable for the highest occurring voltage and the intended temperature range with regard to its nominal ratings Pos 57 Beko Techni sche D ok um ent at i on I nst al l at i on B EKO M AT K l em m enbel e gung BM 32U 33 U 4 m od_1354692952 721_29 01 docx 29108 1 Terminal assignment...

Page 19: ...l test IN1 X 3 2 GND Contacts connected test active discharge Contacts open test inactive The contacts X 3 1 3 2 are not potential free L N NO CO NC IN1 GND power power normally open common normally closed external test IN1 GND 1 1 1 2 2 1 2 2 2 3 3 1 3 2 Note At a low voltage supply 50 VAC 75 VDC only use a protective extra low voltage Tighten the threaded cable connection with a slightly sealing...

Page 20: ...nt at i on Si ch er hei t M aßnahm en N et zspann ung BM 31U 32U 33 U 7 m od_13904671 97804_2 901 docx 38043 1 Measures During electric installations all regulations in force need to be adhered to e g VDE 0100 IEC 60364 When the control unit is open service and installation works must only be undertaken when the system is deactivated The removed control unit has no IP degree of protection All type...

Page 21: ... t ung BM 33U ni cht Var i o I F 2x8760h 6 m od_1375358 388906 _2901 docx 32983 1 Maintenance recommendation After 2 x 8 760 operating hours or one million switch ing cycles a maintenance message is released The green power LED flashes Afterwards or at the latest after two years 2 x 8 760 operating hours the service unit 5 needs to be replaced 1 Prior to the replacement of the service unit a reset...

Page 22: ...KOMAT 33U 33U CO 9 Insert new cover O ring 18 gasket kit accord ing to the diagram 10 Clean the sealing surfaces of the cover 11 Put on the cover 17 with the new O ring and carefully tighten the four cover screws 16 crosswise 8 Nm ...

Page 23: ...Control and maintenance BEKOMAT 33U 33U CO 23 12 Clean the sealing surfaces at the conden sate receiver tank 19 ...

Page 24: ...lour of the arresting hook 14 Check the O rings at the new service unit 12 13 15 Mount the design shell 11 16 Mount the service unit along with the design shell at the condensate receiver tank 19 and tighten both erection bolts 22 2 5 Nm 17 Re install the BEKOMAT at the inlet tubing and outlet in reverse order to disassembly 22 13 19 12 9 11 ...

Page 25: ...uce the sensor 5 into the service unit 9 4 Hang the hook 29 of the control unit 1 in the service unit 9 5 Press the control unit 1 against the service unit 9 and snap into place Start up subsequent to maintenance measures Always carry out prior to the start up Leak test of the screwed connector of the con densate receiver tank and of the connection of this tank to the service unit Check of the ele...

Page 26: ...arate the device from the supply voltage and reactivate after 5 s Check the circuit boards for possible damage Test button pressed but no condensate dis charge Feed pipe and or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens aud...

Page 27: ...ar i o 4 m od_135841793403 2_2901 docx 30000 1 1 Screw 3 5 x 10 2 Upper part of the cover 3 Moulded gasket 4 Circuit board 5 Sensor 6 Lower part of the cover 7 Cable bushing 8 Sealing mat 9 Service unit 10 Hose connector 11 Design shell 12 O ring 8 x 4 13 O ring 18 5 x 2 14 Locking screw 15 Flat gasket 16 Hexagon socket head screw M6 x 16 17 Lid 18 O ring 48 9 x 2 62 19 Condensate receiver tank 20...

Page 28: ...et kit 3 8 12 13 18 4024397 Design shell 11 4010167 Pos 79 Beko Techni sche D ok um ent at i on Ü ber schr i f t en 1 Zubehör 0 m od_12323629 05455_2 901 docx 13030 1 1 16 Accessories Pos 80 Beko Techni sche D ok um ent at i on Er sat zt ei l e Ver br auchsm at er ia l i e n Zubehör BE KO M AT H al t e w i nke l BM 33 BM 33U 0 m od_1233244627657 _2901 docx 13367 1 Available accessory sets Contents...

Page 29: ...nipple G Ms 2000040 Connection set With manual drainage valves for venting line and inlet with screw joint Ball valve G PN25 Ball valve G PN10 Reducing adapter G G Ms Double nipple G Ms T piece G Ms nickel plated Lock nut Rp Ms 2000041 Outlet set With hose and installation material Tubing piece 13 3x3 3x800 Grommet 13 G Ms SW24 Hose clamp 16 27 12 2000046 Pos 82 Sei t enum br uch 0 m od_1157028099...

Page 30: ...Konf or m i t ät ser kl är ung 0 m od_12107522692 56_290 1 docx 8060 1 1 17 Declaration of conformity Pos 84 Beko Techni sche D ok um ent at i on Zer t i f i kat e Er kl är ungen B EKO M AT 31 U 33U EG Konf or m Scan 5 m od_1358418 648413 _0 docx 30238 1 Pos 85 Sei t enum br uch 0 m od_1157028099015_ 0 docx 2903 1 ...

Page 31: ...ption and function Condensate drain for the electronically level controlled discharge of condensate in the compressed air system Low Voltage Directive 2006 95 EC Harmonised standards applied EN 61010 1 2010 Year of CE labelling 13 The devices with a supply voltage of 24 48 VAC and 18 72 VDC do not come under the scope of the Low Voltage Directive EMC Directive 2004 108 EC Harmonised standards appl...

Page 32: ...Declaration of conformity 32 BEKOMAT 33U 33U CO Ende der Li st e f ür Text m ar keI nhal t ...

Page 33: ...Declaration of conformity BEKOMAT 33U 33U CO 33 ...

Page 34: ...ault elimination 26 Feed pipe 16 Field of application 6 Filling level 11 Function 11 I Inlet line 11 Installation 14 Installation and operating instructions 4 Installation and operating instructions 4 Instructions safety instructions 4 Intermediate adapter 27 L Lower part of the cover 27 M Maintenance 20 Maintenance recommendation 21 Malfunction 26 Membrane 11 Mounting 14 N No condensate discharge...

Page 35: ...BEKOMAT 33U 33U CO 35 V Venting line 16 W Water pocket 16 ...

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