Belanger DuraBlaster, Owner'S Manual

Page 1: ...1MANUL054 REV 01 Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 www Belangerinc com Wheel Cleaner ...

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Page 4: ...ual Do not make additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these compani...

Page 5: ...ions Added Indicator information for the Tire Sensor Photo Eye 20 Removed Bell Hose Assembly title above Wire Connections subtitle 26 Changed the subtitle Tire position tracking controllers to Controllers with Tire Tracking such as the Belanger Centra and Integra Changed the format of the Pump Station Startup so that the Controllers with Tire Tracking and Controllers without Tire Tracking were sub...

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Page 7: ...lity Connections 16 Requirement Specifications for Bell Hose 17 Requirement Specifications for Tire Sensor Photo Eye Base Assembly 17 Bell Hose and Wear Strip 18 Bell Hose 19 Tire Sensor Photo Eye Base Assembly 21 Tire Sensor Photo Eye 22 DuraBlaster Start Up 24 Controller 24 Pneumatic Startup Rotating DuraBlaster ONLY 24 Pump Station Startup 25 Maintenance 27 Disassembly Procedure 27 Routine Proc...

Page 8: ...BLASTER WHEEL CLEANER 2 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL054 Table of Contents Replacement Parts Bell Hose Assembly 40 Replacement Parts Air Panel 41 ...

Page 9: ...he wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bifluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied wit...

Page 10: ...aph 8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conju...

Page 11: ...al words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS...

Page 12: ...ecessary to disable machinery or equipment thereby preventing the release of hazardous energy while employees perform servicing and maintenance activities The standard outlines measures for controlling hazardous energies electrical mechanical hydraulic pneumatic chemical thermal and other energy sources Note Reference the OSHA standard 29 CFR 1910 331 to 29 CFR 1910 335 for safe work practices to ...

Page 13: ...VERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD It is imperative to your safety and the safety of other...

Page 14: ...ices They are the bell hose actuator and a tire photo eye sensing kit Once the rear tire application is complete the system controller will shut off the DuraBlaster function and the spray assemblies will sit in a rest position rotated toward the entrance of the tunnel The rotating DuraBlaster for tunnel applications utilizes a vertical cylinder that when stroked rotates a piston that is attached t...

Page 15: ...Hose 3 8 poly flow line for main feed to air panel Rotating Only Two 1 4 poly flow lines to feed tunnel components Rotating Only lengths will vary from site to site 2 3 4 FNPT Fitting Hydraulic Hose Pneumatic 2 SCFM 100 PSI air flow minimum to 3 8 poly flow Rotating Only Water Determined by pump platform Rotating and Fixed DISCONNECT AND LOCKOUT ELECTRICAL POWER AND DISSIPATE ALL POTENTIALLY HAZAR...

Page 16: ... tracking device works in conjunction with the DuraBlaster wheel sensor timer Note When the tunnel controller DOES have tire tracking The use of an output from a Belanger Centra or Integra controller is also a possible option to trigger either style DuraBlaster provided that a tire locating device is placed at least 12 past the bay enter photo eyes Direction of Travel Operating Envelope 150 For Ro...

Page 17: ...ash Door Opening 24 Partial Top View of Wash Wall Partial Top View of Wash Wall 36 Fixed DuraBlaster Operating Envelope Direction Of Travel Ideal Photo Eye Operating Envelope May Be Adjusted To A Site Specific Dimension Fixed DuraBlaster Assemblies and Undercarriage Must Be CENTERED On the Wash Door Opening Driver Side Fixed DuraBlaster Passenger Side Fixed DuraBlaster Undercarriage Spray Bar 128 ...

Page 18: ...r any chemicals applied to the wheels The spinners can be placed below an existing piece of equipment to save on space The driver and passenger side DuraBlasters should be in line with each other across the wash bay width The outside of the driver side base plate should be 43 from the inside guiderail of the conveyor as shown on the previous sketch The outside of the passenger side base plate shou...

Page 19: ...e or a photo eye set that is placed within 12 of the entrance photo eye Note These controllers record the tire position and allow a set distance before and after the wheel for activation on and off b Please see the appropriate Belanger controller manual for further instructions Note Program the pump to come on about 24 before the vehicle front and have the pump go off 24 after the rear of the vehi...

Page 20: ...el controller manual for further information on the use of the Bell Hose or Photo eyes to track tires with the controller s tracking system Bell Hose Photo Eye Center Line of Bell Hose 36 TY P 36 TY P 34 26 1 2 Center Line of DuraBlaster Center Line of DuraBlaster Center Line of Photo Eyes Direction of Travel Direction of Travel Inside of Conveyor Inner Guide Rail Partial Top View of Wash Wall Con...

Page 21: ...on on the use of the Bell Hose or Photo eyes to track tires with the controller s tracking system Bell Hose 24 Partial Top View of Wash Wall Partial Top View of Wash Wall 36 Fixed DuraBlaster Operating Envelope Direction Of Travel Driver Side Fixed DuraBlaster Passenger Side Fixed DuraBlaster Undercarriage Spray Bar 77 Mini mu m Outside Edge of the Driver Side Base Plate Partial Top View of Wash W...

Page 22: ... See your pump station manual for all supply and drain connections Identify and follow all applicable electrical codes while making the electrical connections Connect a 3 4 hydraulic hose from your pump station out to the tunnel then tee off 3 4 hydraulic hoses one to each DuraBlaster spray assemblies Note Hydraulic hoses should be rated for at least 1500 psi working pressure Run control wires fro...

Page 23: ...cal Dry Contact Controller Input Voltage Output Specifications Physical Vehicle clearance width NA Utility Field Supplied 1 4 Poly Flow tubing Requirement Specifications for Tire Sensor Photo Eye Base Assembly Physical Tunnel space required 6 Unit height Receiver Timer NA Unit height Emitter NA Unit Length 68 Unit width 6 Utility Electrical Supply Voltage Emitter 10 to 30 Volts DC Receiver 10 to 3...

Page 24: ...uctions below for details 1 Locate the components for the Bell Hose and plastic Wear Strip assembly as shown below 108264 1CLAMP373 Note The plastic Wear Strip will slow down the wear of the hose against the cement floor as vehicles roll over it 2 Lag the Wear Strip and Floor Mounts to the floor at the locations shown above 3 Once lagged to the floor secure the Bell Hose to the two Floor Mounts re...

Page 25: ...he hose compresses each time a vehicle runs over it The resulting displacement of air moves the diaphragm within the pressure switch enclosure See the images below 2 The pressure switch should be mounted to the wall so that a 1 4 poly flow tube can be connected to the hose port The switch should be mounted in a back room The 1 4 poly flow tube will push up into the inside of the hose port on the p...

Page 26: ...ssure switch 4 Make all necessary wiring connections inside the Pressure Switch Enclosure using the cord in step 2 and the included connection wires shown below Refer to the wiring diagram inside the pressure switch enclosure shown above in step 3 and the included electrical schematic Note A tire sensing device is typically used to trigger input on the optional system tunnel controller or wheel se...

Page 27: ...e junction box on the Tire Sensor The wires from the Emitter and Receiver are both located in the same junction box Note A tire sensing device such as a bell hose or photo eye is typically used to trigger input on the system tunnel controller or the wheel sensor timer Note See the system tunnel controller prints and manual when photo eyes are used with the controller to track tires Note See the wh...

Page 28: ...tion Tire Sensor Photo Eye Utility Connections A field supplied cord grip is required Wiring Wiring Emitter Brown 24VDC Blue 0VDC Gray 24VDC White No Connection Receiver Brown 24VDC Blue 0VDC Gray 24VDC White Input Black No Connection Controlled Output Connection The diagram below was copied from the manual supplied from Banner tm ...

Page 29: ...o Eye Modulation Frequency The standard configuration for Photo Eyes is to utilize Frequency A shown in image to right However if a system installation has the possibility for Photo Eye Cross Talk the affected Photo Eye set may be configured to utilize Frequency B To prevent Photo Eye Cross Talk both Emitter and Receiver must be wired for Frequency B ...

Page 30: ...low controls are set to match the conveyor speed See the diagrams in DuraBlaster Assembly and Placement pages 14 and 15 of this manual for correct placement of activation devices if your controller does not have tire position sensing Pneumatic Startup Rotating DuraBlaster ONLY Begin by setting the main air regulator at 80PSI on the Air Panel Set the tracking speed and return speed flow controls fo...

Page 31: ...at this procedure until it follows the dollie closely Next adjust the passenger side flow control to rotate at the same speed as the driver side The driver side wheel will move approximately 40 inches while being tracked by the DuraBlaster The chart below shows the rotation time in seconds needed to correspond to various conveyor speeds Conveyor Speed Cars Per Hour Rotation Time Seconds 40 15 60 1...

Page 32: ...e distances are set at 16 for startup Controllers without Tire Tracking Run a vehicle through the wash and verify that the driver side DuraBlaster rotates if applicable with the wheel If the DuraBlaster starts to rotate before the wheel gets there then increase the start delay timer in the optional wheel sensor timer box shown below on the air panel If the DuraBlaster returns before it reaches ful...

Page 33: ...laster ONLY can remain connected at this time 2 Disconnect the hose from the Feed Manifold Remove the 4 sets of fasteners that secure the feed manifold Set these items aside for use later during steps 8 and 9 and or reassembly See the images below STEPS 3 TO 9 ARE FOR THE ROTATING DURABLASTER ONLY Black Knob 4 Green Cover Fasteners That Secure the Feed Manifold 4 Sets Parts Secured by the Removed ...

Page 34: ...tand See the image below Note DO NOT remove the 3 upper sets of fasteners that are in the rotation mechanism at this time Also remove the air hoses attached to the rotation mechanism at this time See the image below 4 In a clean well lit work area begin disassembly of the rotation mechanism See the image below 3 Lower fastener sets REMOVE 3 Upper fastener sets DO NOT Remove Rotation mechainsm Stan...

Page 35: ...teners from the bottom of the base Remove the 3 fastener sets that secure the base to the tube assembly Remove the 3 sets of shoulder bolts and bushings from the tube assembly 6 Remove the base and pneumatic cylinder from the tube assembly See the image below 3 fastener sets to secure base and tube assembly 4 fasteners from bottom of the base Base Tube Assembly 3 fastener sets with 1 shoulder bolt...

Page 36: ...move the 30 ball bearings To remove the ball bearings Locate a cylindrical magnet that is 3 8 diameter or smaller Belanger part number 1ELECT SW890 Put the magnet into the hole that had the plug in it and pull out the ball bearings one by one Note Thread the 5 16 fasteners removed in step 2 into the piston and rotate the piston as needed until all 30 ball bearings have been removed Note During Rea...

Page 37: ...steners removed in step 2 into the piston and pull it out of the tube assembly See the image below 10 In order to reassemble the DuraBlaster perform the steps in the Disassembly procedure above in the reverse order Routine Procedures Daily Check all spray nozzles and clean or replace if necessary Visually inspect all hoses both models and airlines Rotating DuraBlaster ONLY for damage or wear Run a...

Page 38: ... A Water is not spraying properly or at all BOTH Models B The DuraBlaster s are not rotating properly or at all Rotating Models ONLY C The DuraBlaster s are not tracking the tire properly Rotating Models ONLY A Water is not spraying properly or at all BOTH Models A1 No Water is Spraying BOTH Models Is any water spraying 1 Check for plugged nozzles 2 Check for leaks in hoses on DuraBlaster and in a...

Page 39: ...lve on the air panel Do both DuraBlasters rotate properly NO YES Verify the activation device pneumatic and or electrical components i e photo eyes bell hose switch hoses Do both DuraBlasters rotate properly YES NO TOO FAST 1 Clean out flow control and air lines 2 Reset the flow control per the Start up section of this manual Do both DuraBlasters rotate properly YES NO 1 Remove back cover 2 Discon...

Page 40: ...s per Set up section of this manual A Remove piston ball bearings per Disassembly Procedure in this manual Do both DuraBlasters rotate properly YES NO 1 Disassemble cylinder assembly per Disassembly Procedure in this manual 2 Check cylinder for proper operation Verify proper rotation of DuraBlasters adjust them per item B The DuraBlaster s are not rotating properly or at all as necessary Do both D...

Page 41: ... Fax 248 380 9681 35 Maintenance Replacement Parts Fixed DuraBlaster Assembly Part number 110497 1FSTNR HH165 4 1WASHR LC270 4 1WASHR FL415 4 1FSTNR HK200 4 1DECAL013 1CAP SS100 110432 1WASHR FL415 4 1WASHR LC270 4 1FSTNR HH180 4 1NIPPL SS048 2 1FTTNG SW418 2 110438 1ROTO125 2 9395 110496 1MCONC BR751 ...

Page 42: ...ng pages for specifics about the air hose connections and part number 110436 Rotating Base Assembly 1FSTNR HK200 4 1DECAL013 1FSTNR HH165 4 1WASHR LC270 4 1WASHR FL415 4 1CAP SS100 110432 1WASHR FL415 4 1WASHR LC270 4 1FSTNR HH180 4 110432 1NIPPL SS048 2 1FTTNG SW515 2 110438 1ROTO125 2 9395 1HOSE HY028 1TIE190 2 110436 HAS A PS ORIENTATION AND A DS ORIENTATION SEE THE NOTE BELOW 1FSTNR SH406 2 11...

Page 43: ...9681 37 Maintenance Replacement Parts Rotating DuraBlaster Assembly Air Hose Connections 110432 110432 1HOSE HY028 110436 HAS A PS ORIENTATION AND A DS ORIENTATION 1MADAP BR600 4 9408 1AIRLN165 5 FT 1AIRLN300 6 FT 1AIRLN165 1 FT 1ELBOW PL222 1ELBOW PL222 1VALVE PN178 1ELBOW PL222 REF 110436 1VALVE PN181 REF 110436 ...

Page 44: ...tween the Driver side and Passenger side orientations of part number 110436 is the assembly location of 1VALVE PN181 and 1ELBOW PL222 1BALL SS150 30 1ORING400 2 9407 110434 1WASHR LC270 3 1PLUG SS250 1FSTNR HH171 3 9402 3 9404 3 9406 9411 9403 1FSTNR HH496 1WASHR LC456 1VALVE PN181 DRIVER SIDE ORIENTATION 1ELBOW PL222 DRIVER SIDE OREINTATION 1FSTNR HH171 3 1WASHR LC270 3 1FSTNR SH340 4 9405 1FSTNR...

Page 45: ...een the Driver side and Passenger side orientations of part number 110436 is the assembly location of 1VALVE PN181 and 1ELBOW PL222 1BALL SS150 30 1ORING400 2 9407 110434 1WASHR LC270 3 1PLUG SS250 1FSTNR HH171 3 1FSTNR SB153 3 ALWAYS USE RED LOCTITE 271 9402 3 9404 3 9406 9411 9403 1FSTNR HH496 1WASHR LC456 1ELBOW PL222 PASSENGER SIDE ORIENTATION 1VALVE PN181 PASSENGER SIDE OREINTATION 1FSTNR HH1...

Page 46: ...08264 1MADAP BR600 1PLUG SS500 1ELECT SW816 9134 110186 110185 1CAP084 1FSTNR SH400 4 1ELECT SN217 1ELECT SN222 1GRMIT757 2 1FSTNR SH058 6 9127 1ELECT FS180 2 9128 1FSTNR ST500 4 1FSTNR HH252 4 1WASHR LC291 4 1CLAMP373 2 1HOSE401 108264 2 1MADAP BR600 1PLUG SS500 1ELECT SW816 To be mounted in the backroom 1ELECT SN183 1ELECT SN183 1 4 inch Poly Flow Tubing to Part Number 1ELECT SW816 1CLAMP373 2 1...

Page 47: ... 248 349 7010 Fax 248 380 9681 41 Maintenance Replacement Parts Air Panel Part number 110435 Rotating Model ONLY 1ELBOW PL535 1WASHR LC115 2 1RGLTR175 1ELBOW PL666 1GAUGE500 1FSTNR SH177 2 2529 3699 1WASHR LC125 2 1FSTNR HH081 2 1MADAP BR600 2 1MADAP BR600 1AIRLN300 12 INCHES 1VALVE EL710 ...

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Page 50: ...DuraBlaster Wheel Cleaner 1MANUL054 Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 ...