BELLTEC TM48GRS, Set Up And Operating Instructions Manual

Page 1: ...SET UP AND OPERATING INSTRUCTIONS TM48HTL TM48GRS ...

Page 2: ...n under this warranty shall not include any transportation charges costs of installation duty taxes or any other charges whatsoever or any liability for direct indirect incidental or consequential damage or delay Belltec s liability for any and all losses and damage to Buyer resulting from any cause whatsoever including any negligence or breach of any form of warranty express or implied by Belltec...

Page 3: ...G THE DRIVELINE 11 a LENGTH OF DRIVELINE 11 6 BEFORE DRILLING FIRST HOLE 11 a ADJUSTING LOCKBARS 11 b LEVELING DRILLING MACHINE 11 c CHECK DRIVELINE RELIEF VALVE SKIDS 11 d INSTALLING AUGER 12 7 CHECK LIST BEFORE STARTING A NEW DIGGER 13 8 TO ADJUST THE RELIEF VALVE 13 9 TRANSPORTING 14 10 LUBRICATION 14 11 OPERATING INSTRUCTIONS 15 a DRILLING HOLES IN DIRT 16 b DRILLING SOLID ROCK 17 c DRILLING L...

Page 4: ...ther safety features were built into the machine wherever possible The owner operator and person who is directly responsible for the operation of the digger must accept his responsibility for safe operation With your cooperation by not taking risks and understanding the manual in full to know how to be careful accidents can be prevented If the person who will operate this machine does not read or ...

Page 5: ...he driveline has stopped rotation the tractor is shut off and the parking brake on the tractor is engaged 7 Always use extreme caution when attaching the digger to the tractor Keep all parts of your body from be tween the tractor and the digger during attachment Never place any part of your body where it would be in danger if movement should occur while attaching maintaining or repairing the digge...

Page 6: ...en twisted hoses Do not attempt to repair or tighten hoses when un der pressure with the engine running or when the unit is raised Before disconnecting lines to the drilling machine s hydraulic cylinders be sure to relieve all hydraulic pressure If a hydraulic leak is suspected always search for the leak with a piece of cardboard instead of the hand as escaping hydraulic oil can penetrate the skin...

Page 7: ...wn safety 31 This digger is designed for use on 540 RPM PTO tractors Do not use any higher RPM PTO 32 Check the machine frequently to be sure there are no loose bolts This includes the auger stem bolts and the hub nut Be sure to immediately tighten any loose nuts with the proper tools 33 Before digging or otherwise operating the machine you should carefully inspect the area to be worked looking fo...

Page 8: ...acement labels if they become damaged or unreadable Part Number 111760 PART NUMBER 111759 QUANTITY 2 QUANTITY 1 LOCATION ON THE SIDE OF THE LOCATION ON TOP TUBE OF GEARBOX SHIELD HITCH PART NUMBER 111763 QUANTITY 1 LOCATION ON TOP OF LEFT UPPER BRACE PART NUMBER 111758 QUANTITY 2 LOCATION ONE TOP REAR OF THE REAR MAINFRAME SHIELD ONE ON FRONT SHIELD ...

Page 9: ...T NUMBER 111764 QUANTITY 1 LOCATION ON SAFETY SHIELD OF DRIVELINE PART NUMBER 111762 QUANTITY 1 LOCATION ON MAINFRAME BEHIND FRONT SHIELD PART NUMBER 111765 QUANTITY 1 LOCATION OUTER METAL TUBE OF DRIVELINE ...

Page 10: ...ing device such as a chain hoist or electric hoist if available If a forklift or front end loader is used be sure to place on a concrete floor or other level solid area Remove J bolts which hold digger to pallet as well as any wire or strapping Re move any augers or other parts that may be fastened the to pal let A hook eye has been provided at the front near the top of the digger Securely fasten ...

Page 11: ...ystem Extend cyl inder rod to align ball joint with bracket on drilling machine hitch and secure with hitch pin provided On tractors with top link brackets with multiple holes such as the one in the photograph at right the operator should choose a combination of tractor top link bracket hole and hitch top link bracket hole see middle photo graph this page such that when the top link is approximate...

Page 12: ...n of cylinders Fully cycle the GRS hydraulic cylinders 2 or 3 times to remove the air from the lines REFER TO THE SECTION ON CHECKING THE LENGTH OF THE DRIVELINE ON THE NEXT PAGE BEFORE CYCLING THE GRS HYDRAULIC CYLINDERS ATTACHING THE DRIVELINE TO THE GEARBOX AND THE TRACTOR Remove the tapered bolt in the end of the torque limiter Slide the clutch onto the input shaft of the gearbox until the bol...

Page 13: ...cially over rough ground CHECK DRIVELINE RELIEF VALVE SKIDS 1 BEFORE INSTALLING AUGER With machine hitched to tractor thoroughly oil the inside of the frame tubes and carriage slide tubes with motor oil Run the carriage up and down several times This will serve to Break in the slides While running up and down observe the telescoping drive line shaft to be sure it neither bottoms out nor pulls apar...

Page 14: ... lowest point of the auger Augers may vary slightly in length due to different teeth pilots etc When chang ing augers always check to see that skids are below the auger INSTALLING AUGER With 3 point hitch raise drilling machine so skids on the mainframe are approximately 3 off the ground SHUT OFF TRACTOR ENGINE Remove 3 4 X 4 bolt which fastens the auger drive stem to the auger Next roll the auger...

Page 15: ...ove the adjustment cap and loosen the locknut using a 1 2 wrench Use a 3 16 allen wrench to adjust the pressure setting Turn allen wrench counter clockwise to re duce the pressure and clockwise to increase pressure BELLTEC recommends that the re lief pressure be adjusted to the minimum PSI setting that will accomplish the digging task to be performed Be sure that the pressure is adjusted low enoug...

Page 16: ... mounting supports and check the oil level If level is low it may be necessary to replace the seals and refill the gearbox If machine is in constant use once each month apply 5 or 6 pumps of grease to the grease zerk D from a standard hand held grease gun using a good grade of bearing grease EACH DAY BEFORE USE Check gearbox for signs of leaking around seals Occa sionally seals will leak if unit s...

Page 17: ...ery difficult to get a clean hole with the auger Some professional drillers add a little water to the hole Sometimes it is necessary to clean the hole by hand 6 When drilling holes in a straight line and on level terrain the skids can be left 4 to 6 off the ground while drilling By doing this you can move from hole to hole without lifting the machine with hydraulic top link or the tractor 3 point ...

Page 18: ...lide tubes liberally with motor oil DO NOT USE GREASE DRILLING HOLES IN DIRT SSA series augers are equipped with cast steel replace able teeth boring heads and are designed to drill holes in hard dirt stony dirt soft dirt and even some soft solid rock Some suggestions follow Adjust relief valve to lowest setting which will accomplish your job When digging in soft dirt or where tree roots are prese...

Page 19: ...d frequently TOO MUCH CONSTANT DOWN PRESSURE MAY CAUSE PARTICLES TO BE BLOWN AT A FORCE SUFFICIENT TO CAUSE INJURY TO PERSONS OR EQUIPMENT Too much down pressure may also cause the cutting head to over heat or cause excessive wear 3 Very abrasive rock may cause excessive wear and shorten the life of the cutting head 4 ALWAYS WEAR GOGGLES WHEN OPERATING THE PUFF ALWAYS REQUIRE WORKERS OR BYSTANDERS...

Page 20: ... rock augers watch the hardfacing if worn away re hardface Failure to do so will allow excessive wear on pockets and will ruin auger We trust you will find the information in this book helpful to your successful operation of the BELLTEC DRILLING MACHINE We realize that it is not possible to cover every condition that may be found in the sometime complicated job of drilling holes in mother earth Ho...

Page 21: ...TM48HTL TM48GRS PARTS MANUAL ...

Page 22: ...tec Industries Inc TM 48 1 48 45 15 16 18 19 20 7 36 43 17 5 38 26 47 39 8 37 12 23 6 10 30 9 3 35 24 11 22 41 42 25 33 4 14 29 34 40 32 53 46 50 44 49 55 51 54 52 21 31 1 27 2 28 13 62 59 58 61 57 56 60 GRS TM48 HTL ...

Page 23: ... CYLINDER 1 25 111757 DECAL BELLTEC 2 26 111759 DECAL DANGER 2 1 27 HCS0381005Z 3 8 X 1 BOLT 2 28 HLW038Z 3 8 LOCKWASHER 2 29 HCS0252005Z X 2 BOLT 2 30 HLW025Z FLAT WASHER 2 31 HHN025Z HEX NUT 2 32 HCS0754005Z X 4 BOLT 2 33 HLN075ZNYL LOCKNUT 7 34 HCS0754505Z X 4 BOLT 3 35 HLW075Z LOCKWASHER 6 36 HHN075Z HEX NUT 6 37 HCS0755005Z X 5 BOLT 8 38 HCP0500350Z X 31 2 CLEVIS PIN 3 39 HHP013Z 1 8 HAIR PIN...

Page 24: ...Parts Book Belltec Industries Inc TM 48 3 ...

Page 25: ...1 SCREW 6 29 111535 3 SHIELD TUBE OUTER 1 30 111535 2 SHIELD TUBE INNER 1 32 111535 4 SHIELD SUPPORT 1 48 111537 DANGER DECAL 1 49 111536 DANGER DECAL 1 50 111535 12 INSTRUCTION BOOKLET 1 51 111518 COMPLETE PUSH PIN 1 61 111535 13 TAPER PIN 1 72 111535 14 FLANGE HOUSING 1 73 111551 NYLON RING 1 75 111552 KIT FOR LR23 2100 NM 1 76 111553 PLUG 3 77 111535 15 SLEEVE 1 79 111535 16 HUB 1 80 111557 SPL...

Page 26: ...E LIP 1 16 111916 SEAL OUTPUT 1 17 111917 GASKET 0 1mm 1 AR 18 111918 GASKET 0 2mm 1 AR 19 111919 GASKET 0 5mm 1 AR 20 111920 GASKET 0 1mm 1 AR 21 111921 GASKET 0 2mm 1 AR 22 111922 GASKET 0 5mm 1 AR 23 111923 GASKET 0 5mm 1 24 111924 SHIM 0 10mm 1 AR 25 111925 SHIM 0 20mm 1 AR 26 111926 SHIM 0 30mm 1 AR 27 111927 SPACER INPUT 1 28 111930 SCREW HEX CAP M12X1 75X35 2 29 111931 SCREW HEX CAP M10X1 5...

Page 27: ... ASSEMBLY 2 E 111615 3 4 16 LOCKNUT 2 F 111606 O RING 2 G 111612 PISTON 2 H 111604 CUP RING 4 I 111605 WEAR RING 2 K 111624 O RING 2 L 111625 BACK UP RING 2 M 111605 HEAD 2 N 111608 O RING 2 O 111610 BACK UP RING 2 P 111611 WIPER 2 Q 111617 RETAINING RING 2 R 111339 HYDRAULIC HOSE 1 S 111338 HYDRAULIC HOSE 1 111602 SEAL KIT 2 ITEMS NOT SOLD SEPARATELY ...

Page 28: ...I 111620 O RING 1 K 111624 O RING 1 L 111625 BACK UP RING 1 M 111628 HEAD 1 N 111622 O RING 1 O 111623 BACK UP RING 1 P 111626 WIPER 1 Q 111617 RETAINING RING 1 S 111306 4MP 4FPT X 90 1 T 111302 1 4 X 30 HOSE 2 U 111310 MALE QD ISO 2 V 111309 1 2 X 1 4 BUSHING 2 W 111653 LOCKBAR PIN 1 X HLP044 7 16 LYNCH PIN 2 Y HSS038075 3 8 16 X 3 4 SET SCREW 1 Z 111645 TUBE ASSEMBLY GRS VAR Repair kit for Top L...

Page 29: ...ING 1 4 111705 015 O RING 1 5 111700 RELIEF VALVE 1 Individual O Rings not available separately DRIVE STEM AND PUFF REF PART DESCRIPTION QTY 1 100900 DRIVE STEM 1 2 100980 PUFF LESS PILOT 1 3 112018 PUFF PILOT 1 4 HCS0754505Z 3 4 11 X 4 1 2 BOLT 1 5 HLW075Z 3 4 LOCKWASHER 1 6 HHN075Z 3 4 11 HEX NUT 1 7 HCS0502005Z 1 2 13 X 2 BOLT 6 8 HLW050Z 1 2 LOCKWASHER 6 9 HHN050Z 1 2 13 HEX NUT 6 ...

Page 30: ...40 10 RAD160 12 RAD180 14 DIRT AUGER BORING HEAD TEETH AND PILOTS REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY 1 HLN0382Z 3 8 16 UNITORQUE LOCKNUT 1 8 112250 SQ FISHTAIL AS NEEDED 2 HCS0380325 3 8 16 X 3 1 4 BOLT 1 9 112251 SB35HF SQ AS NEEDED 3 112009 35HF AS NEEDED 10 112005 SB35HF AS NEEDED 4 112008 35 AS NEEDED 11 112016A SB45HF AS NEEDED 5 112012 1336 AS NEEDED 12 112004 SB35 AS NEEDED 6...