Bender CC613-H Series, Manual

Page 1: ...Manual EN CC613 Hxx_D00423_02_M_XXEN 11 2020 CC613 Hxx charge controller Charge controller for wallboxes ...

Page 2: ... 3 cents 30 sec remaining time 6 3 cents min Mobile phone higher depending on mobile phone tariff Repair service Repair calibration and replacement service Londorfer Strasse 65 35305 Grünberg Germany Telephone 49 6401 807 780 technical issues or 49 6401 807 784 785 commercial issues Fax 49 6401 807 789 E mail repair bender service de Field service On site service Telephone 49 6401 807 752 762 tech...

Page 3: ...monitoring 8 3 Dimensions and mounting 9 3 1 Dimensions 9 3 2 Mounting 9 4 Connection 10 4 1 Connection conditions 10 4 2 Connection type 2 plug 10 4 2 1 Charging system with permanently attached type 2 cable 10 4 2 2 Charging system with type 2 socket outlet 12 4 2 3 Connection locking actuators depending on the variant 14 4 3 Connectivity 15 4 3 1 USB configuration interface CONFIG 15 4 3 2 Ethe...

Page 4: ...ocal configuration of parameters 19 5 1 2 Factory settings 20 5 1 3 Testing and system boot process 20 5 1 3 1 Ethernet 21 5 1 4 Plug locking and unlocking depending on the variant 21 5 1 5 Charging 21 6 Technical data 22 6 1 Tabular data 22 6 2 Ordering details 25 6 3 Document revision history 26 ...

Page 5: ... not avoided i i Information can help to optimise the use of the product 1 2 1 Signs and symbols Disposal Temperature range Protect from dust Protect from mois ture Recycling RoHS directives 1 3 Training courses and seminars www bender de Know how Seminars 1 4 Delivery conditions The conditions of sale and delivery set out by Bender apply These can be obtained from Bender in printed or electronic ...

Page 6: ...rer This operating manual and the enclosed safety instructions must be observed by all persons working with the device Furthermore the rules and regulations that apply for accident prevention at the place of use must be observed 1 7 Disposal of Bender devices Abide by the national regulations and laws governing the disposal of this device For more information on the disposal of Bender devices refe...

Page 7: ...51 1 and IEC 62955 2 2 Product features depending on the variant Charge controller in accordance with IEC 61851 1 mode 3 charging Residual direct current monitoring module external RCD type A required different cable lengths can be selected Integrated emergency opener for actuator control locking unlocking and monitoring of the 12 V supply voltage Can be integrated in single or three phase systems...

Page 8: ...nts by the RCM sensor For the vehicle owner this can be an early warning provided that the charge controller is connected to an energy management system and that it supports this function i i The charge controller with residual direct current monitoring module RDC M only works in combination with the measuring current transformer to be ordered separately I I Caution Risk of damage when pulling out...

Page 9: ...ensions in mm acc to ISO 2768 m Dimensions incl antenna socket depending on the variant 3 2 Mounting i i DIN rail mounting Lateral distance to other equipment 6 mm self heating In horizontal mounting position the max operating temperature is reduced by 15 C refer to Other in the technical data 111 112 3 23 5 99 2 Click 3 1 ...

Page 10: ...ication must be at the same level as the power supply IEC 61851 series of standards Lay cables only inside the wallbox and not in parallel with power cables Cable lengths except Modbus Ethernet Power IN and charging cable 3 m Maximum cable length Ethernet 100 m Maximum cable length Modbus 250 m The Ethernet shield is directly connected to PE External Modbus must be terminated by the customer with ...

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Page 12: ...N L1 L2 L3 PE 0V CP B Mod PP PE 12V A Mod D B A C J H F L H WA 24 WB 23 B B HS2 A HS1 AC DC 0V 12V n p H V m o 1 2 CT 0V PE B Modbus CP 12V PE A Mod PP WA Relais 23 WB Relais 24 230V only Opto1 In Motor A Motor HS1 Relais 13 Opto1 In Motor B Motor HS2 Relais 14 GND2 Modbus B2 Modbus A2 Modbus User interface RJ45 ETH1 10 100 Mbit USB Host Side view from right ...

Page 13: ...tage 12V PE Input PE PE Input PE B Mod Modbus meter B J A Mod Modbus meter A CP Control Pilot A Actuator A Locking actuator output negative PP Proximity Pilot B Actuator B Locking actuator output positive HS2 Actuator HS2 Locking input actuator switch H WA Weld check input L1 HS1 Actuator HS1 Locking 12V output actuator switch 23 Relay 23 Switching contact contactor WB Weld check input N 24 Relay ...

Page 14: ...024 31038 Bals 801191 801195 80300 9743205000 9743211000 Walther Werke 9743211000 Harting Hella Wire 3 Wire 1 Wire 2 Walther Werke Eco Slim 32 A 9743205180 with connection cable 790000001 Wire 3 black Wire 1 blue Wire 2 red Phoenix Contact 1624129 Küster BU BN BU YE BU RD BU GN Example Hella actuator Example Küster M CP PP PE N L1 L2 L3 B HS2 A HS1 M CP PP PE N L1 L2 L3 In B 14 HS2 In A 13 HS1 BU ...

Page 15: ...ia an Ethernet interface For further information refer to chapter Configuration and testing 4 3 3 STATUS LED The STATUS LED on the front panel indicates the following system states Power on system not ready for operation System is starting System started not ready for operation yet System ready for operation System error 4 3 4 12 V power supply depending on the variant The charge controller is sup...

Page 16: ... and WB to the system to be monitored must be designed as spur lines No load current may be conducted through the terminals 4 3 7 Alternative connection switching contact contactor Detail of wiring diagram chapter Charging system with type 2 socket outlet The control voltage of the contactor can alternatively be supplied directly via a common fuse of the 12 V power supply For this purpose the fuse...

Page 17: ...1851 i i PP is not required if the charging cable is permanently attached 4 3 10 Emergency opener The emergency opener is integrated as a circuit group in the charge controller In the event of a power failure the plug of the charging cable is automatically unlocked so that it can be removed 4 3 11 Residual direct current monitoring module RDC M For residual current detection in an AC charging syst...

Page 18: ...ven 8 1 Additional Modbus meters can be included in future software updates upon customer request Refer to the Manufacturer tab on the web server for a list of supported Modbus meters The Modbus meter interface is terminated with a terminating resistor of 120 Ω i i With use of a Modbus TCP meter it is possible to read the energy demand of external consumers e g resi dential buildings Depending on ...

Page 19: ...iver software Then click on the option Select from a list of device drivers on my computer Select the category Network adapters from the list In the window that appears select the manufacturer Microsoft Corporation and the network adapter Remote NDIS Compatible Device The device driver is then installed and the system rec ognises the charge controller as a network adapter The web interface for con...

Page 20: ...interface has been accessed or while a vehicle is connected the charging point will suppress system reboots for at least 2 minutes to allow all parameters to be configured 5 1 2 Factory settings i i Resetting to factory settings deletes all settings except the serial number Click the Operator Default Restart button on the Operator tab to reset changed parameters of the operator configuration to de...

Page 21: ...e made via the Operator tab http 192 168 123 123 operator Network configuration mode e g automatic or manual configuration with DHCP Static IP address for network configuration of the charging station Static subnet mask for network configuration i e 255 255 255 0 5 1 4 Plug locking and unlocking depending on the variant After boot up and a successful online connection plug locking and unlocking ca...

Page 22: ...ent monitoring module RDC M terminal A Measuring range 100 mA Response values Residual current IΔn DC 6 mA Response tolerance IΔn 50 0 Restart sequence value DC 6 mA 3 mA LED indications STATUS front panel orange power on system not ready for operation blue system is starting green system started not ready for operation yet flashing green system running system ready for operation red system error ...

Page 23: ...nd formation of ice Transport IEC 60721 3 2 2K11 Long term storage IEC 60721 3 1 1K21 Classification of mechanical conditions acc to IEC 60721 Stationary use IEC 60721 3 3 3M11 Transport IEC 60721 3 2 2M4 Long term storage IEC 60721 3 1 1M12 Cable lengths cable types Ethernet terminal D Connection cable CAT 6 Max connection cable length 100 m Connection type terminal blocks B and J push wire termi...

Page 24: ...5 mm AWG 24 16 flexible with ferrule with plastic sleeve 0 25 0 75 mm AWG 24 18 Stripping length 10 mm Max connection cable length 2 m Cross section 0 75 mm2 Other Operating mode continuous operation Mounting position front panel orientated air must pass through cooling slots vertically Degree of protection IP20 DIN rail IEC 60715 Weight max 500 g depends on variant ...

Page 25: ... cable length 1450 mm B98080065 D00371 Measuring current transformerW15BS 02 cable length 180 mm B98080067 D00371 Measuring current transformerW15BS 03 cable length 300 mm B98080068 D00371 Current transformer CTBC17 PCB variant B98080070 D00421 Connection cable CTBC17 Cable1470 incl clip housing cable length 1470 mm B98080542 D00421 Connection cable CTBC17 Cable325 incl clip housing cable length 3...

Page 26: ...ocal access charge controller Chapter 4 1 Ext Modbus terminating resistor Chapter 4 2 2 Wiring diagram side view from right Chapter 4 2 2 Info on terminal I remote control Chapter 4 2 3 in table WaltherWerke Eco Slim 32 A Chapter 4 2 3 Connection Phoenix Contact Küster Chapter 4 3 14 Connection info terminal B Changed Chapter 4 2 2 Connection 11 2020 02 Changed Chapter 4 2 3 Example Küster ...

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Page 28: ... de www bender de All rights reserved Reprinting and duplicating only with permission of the publisher Bender GmbH Co KG PO Box 1161 35301 Grünberg Germany Londorfer Str 65 35305 Grünberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail info bender de www bender de CC613 Hxx_D00423_02_M_XXEN 11 2020 pdf Bender GmbH Co KG Germany Subject to change The specified standards take into account the e...