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1

®

SD-13-4762

Bendix

®

 MC-12

 Modulator Controller Assembly

FIGURE 1 - MC-12

 MODULATOR CONTROLLER ASSY.

wheel end send wheel speed information to the EC-12

controller through the 14 pin connector. The sensors are
actually AC. generators. They house magnets, which create
a magnetic field. When the field is interrupted by an irregular
surface, such as a tone ring, AC. voltage is produced. The
frequency of voltage increases or decreases as wheel speed
increases or decreases.

During normal, non antilock operation, the M-12

 modulator's

inlet solenoid is open, and the exhaust solenoid is closed.
In this condition, the M-12

 modulator  functions as a regular

R-12

 relay valve. It receives a control signal from the foot

valve, which passes through the open inlet solenoid and
causes the brakes to apply in proportion to the amount of
control pressure.

If wheel lock up is impending, the EC-12

 controller

commands the solenoids to modulate brake chamber
pressure on the axle(s) in which the system is installed.

The MC-12

 modulator/controller receives its power from

the vehicle's stop light circuit (pin 4 on the standard seven
pin connector—red). The power enters the EC-12

 controller

at pin A and (optionally) pin B from the auxiliary terminal
(blue wire) of the trailer’s 7 pin connector.

DESCRIPTION

The Bendix

®

 MC-12

 modulator trailer antilock system is

designed to improve vehicle stability by reducing wheel lock
up during aggressive braking. Like Bendix's tractor antilock,
the trailer system can provide single or tandem axle control.
The main component is nipple mounted to a reservoir, so
the system requires no special trailer modifications.

The trailer antilock system consists of the following: MC-12

modulator/controller, WS-20

 wheel speed sensors,

electrical connectors and wiring. The MC-12

 modulator is

the main component. It houses the EC-12

 electronic

controller and the M-12

 modulator, which contains solenoids

and a standard relay valve.

The EC-12

 controller houses the electronics that regulate

the trailer antilock system and also incorporates a diagnostic
display window and a 14 pin connector.

The EC-12

 controller mounts to the M-12

 modulator with

four bolts, and it is internally connected to the solenoids by
a four pin connector. The solenoids are the interface between
the EC-12

 controller electronic signals and the

pneumatically operated modulator. Sensors mounted at the

DIAGNOSTIC

DISPLAY

DIAGNOSTIC

DISPLAY

DELIVERY

PORTS

(2 VERTICAL

2

HORIZONTAL)

CONTROL

PORT

14 PIN

CONNECTOR

EC-12

CONTROLLER

M-12

MODULATOR

DELIVERY

PORTS

(4 VERTICAL)

Summary of Contents for MC-12 MODULATOR CONTROLLER ASSY

Page 1: ...pin A and optionally pin B from the auxiliary terminal blue wire of the trailer s 7 pin connector DESCRIPTION The Bendix MC 12 modulator trailer antilock system is designed to improve vehicle stabilit...

Page 2: ...ht 14 16 14 16 14 16 10 11 N P Wheel Speed Sensor 16 18 16 18 16 18 12 13 M L Wheel Speed Sensor 16 18 16 18 16 18 Antilock Connector Pin B is an option and is used to provide constant power to the MC...

Page 3: ...s on and remains on when the trailer brakes are actuated a system problem has occurred The EC 12 controller contains a diagnostic window which FIGURE 3 SPEED SENSOR VOLTAGE CYCLE OUTPUT PEAK TO PEAK P...

Page 4: ...lock system to alter the service brake application When activated shuttles within the solenoids alter the application and exhaust of control air pressure The supply solenoidcloses preventingcontrollin...

Page 5: ...ACTIVATED EXHAUST SUPPLY EXHAUST SOLENOID CONTROL DOUBLE CHECK TRAILER CONTROL BRAKE VALVE DELIVERY PISTON SUPPLY SOLENOID SERVICE BRAKE CHAMBER DELIVERY PISTON EXHAUST SUPPLY EXHAUST SOLENOID CONTRO...

Page 6: ...injury resulting from contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and tho...

Page 7: ...ve the EC 12 controller 1 from the M 12 modulator by removing the controller s four mounting bolts 2 Lift the controller off the M 12 modulator and detach the wire harness from the base of the control...

Page 8: ...controller onto the solenoid assembly and secure with the four 1 2 bolts and lock washers Torque to 30 60 in Ibs OPERATIONAL AND LEAKAGE TEST 1 Chock wheels Fully charge air brake system and adjust br...

Page 9: ...HE TRAILER WHILE PERFORMINGTHE INITIALSTART UPPROCEDURE and following the directions contained in the procedure Be sure to record a failure before resetting the system Reset by holding a magnet capabl...

Page 10: ...DTO TRACTOR TURNIGNITIONON APPLY TRAILERSERVICEBRAKESAND OBSERVESTATUSLAMPMOUNTED ONTRAILER NO DID STATUS LAMP ILLUMINATE GO TO SECTION I STATUS LAMP TESTING ARE STOP LAMPS ILLUMINATED YES TEST FOR PO...

Page 11: ...RDER PRESENTED AND AFTER REPLACING OR TESTING EACH COMPONENT TEST THE STATUS LAMP OPERATION 1 CHANGE TRAILER STATUS LAMP BULB 2 CHECK TRAILER STATUS LAMP WIRING GROUND 3 CHECK CONTINUITY OF WARNING WI...

Page 12: ...NO ARE ANY RED LED s ILLUMINATED YES NO YES GOTOSECTIONIV TESTINGFORPOWER TOTHEEC 12 CONTROLLER NOTE AND RECORD THE CONDITION OF ALL RED LEDS GO TO SECTION III INSPECTION FOR ILLUMINATED LEDS RED LEDs...

Page 13: ...S1 OR SNS2 LED ILLUMINATED IS RED MOD LED ILLUMINATED YES NO TESTING MOD LED IFANYOTHERREDLEDs AREILLUMINATED REPLACETHEEC 12 CONTROLLERANDREPEAT THE INITIALSTART UP PROCEDURE GO TO SECTION V TESTING...

Page 14: ...URE YES NO MAGNET HERE PERFORMAMAGNETICRESETBY PASSINGAMAGNETOVERTHE RESET INEC 12 CONTROLLER DIAGNOSTICWINDOWTHEN REMOVEMAGNET TURNIGNITIONOFF DONOTAPPLYBRAKES RECONNECTWIREHARNESSTOEC 12 CONTROLLER...

Page 15: ...RETURNED TOTHISSTEP TWICE REPLACETHE EC 12 CONTROLLER REPLACEEC 12 CONTROLLER NO GO TO SECTION III INSPECTION FOR ILLUMINATEDLEDS AND RETEST IFFAILUREPERSISTS REPLACETHEEC 12 CONTROLLER WHITE BLACK WH...

Page 16: ...N P RESISTANCE FORBENDIX WS 20 SPEEDSENSORSHOULDBEBETWEEN1500 2500 OHMS REFERTOVEHICLEMAINTENANCEMANUALIFOTHERTHANTHE WS 20 SPEEDSENSORISINUSE IFRESISTANCE NOTCORRECT DISCONNECTCONNECTORATSPEEDSENSOR...

Page 17: ...INSPEC TION FOR ILLUMINATED LED s SAME LED s ILLUMINATED NO YES RECONNECTCONNECTORATSPEED SENSORANDEC 12 CONTROLLER PASSMAGNETOVER RESET ONEC 12 CONTROLLER REMOVEMAGNETAND OBSERVELEDs IGNITIONOFFSERV...

Page 18: ...PWR LED green EC 12 Controller Power TRAILER MOUNTED STATUS LAMP POWER FROM STOPLIGHTS GROUND 7PIN TRAILER ELECTRICAL CONNECTOR CONSTANT POWER FROM TRACTOR IGNITION OPTIONAL CONNECTION GROUND A B C D...

Page 19: ...19 NOTES REFERENCES...

Page 20: ...BW1667 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 4 2004 Printed in U S A...

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