BendPak 5175178, Service Manual

Page 1: ...resentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing you...

Page 2: ...LE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 5260608 HDS 40X PRODUCTION LIFT VER D CE CERT 12 18 2019 DO NOT SCALE DRAWING 1 55 SCALE TH...

Page 3: ...38 0mm MAX 28 031in 712 0mm 17 984in 456 8mm 373 736in 9492 9mm 304 488in 7734 0mm 317 008in 8052 0mm 133 858in 3400 0mm 58 091in 1475 5mm DRIVE THRU FRONT VIEW 5 000in 127 0mm DETAIL A SCALE 1 10 4 137in 105 1mm DETAIL B SCALE 1 10 SHEET 2 OF 3 REV DWG NO A SIZE TITLE J 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260608 HDS 40X PRODUCTION LIFT VER D CE CERT 1 45 SCALE ...

Page 4: ...0 295in 515 5mm LOWEST LOCK 9 528in 242 0mm LOWERED SHEET 3 OF 3 REV DWG NO A SIZE TITLE J 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260608 HDS 40X PRODUCTION LIFT VER D CE CERT 1 45 SCALE DIMENSIONS SHOWN ARE WITH THE LOCK LADDERS ADJUSTED ALL THE WAY UP 1 ...

Page 5: ...10 x 1 5 NL 4 15 5545341 WASHER M10 x Ø20 FLAT 8 WHERE USED HDS 40X REVISION REV DESCRIPTION DATE EDITED BY ECO E UPDATED BOM REVISION 08 26 2021 CA 01322 F REPLACED 5215892 WITH 5216169 5215893 WITH 5216170 05 23 2022 TM 01414 G UPDATED BOM REVISION 08 09 2022 TM 01436 NEXT ASSEMBLY 5260248 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPR...

Page 6: ...5755114 HDS 40 SERIES SPACER RAMP SHEAVE 2 B 8 5215152 HDS 40 CYLINDER FLANGE ARM ASSEMBLY 1 G 9 5502162 PULL CYLINDER ASSEMBLY Ø5 5 x 60 1 M 10 5736147 HDS 40 CABLE RETAINER PLATE 1 C WHERE USED HDS 40X SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN Y 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF...

Page 7: ...91in 777 0mm 325 236in 8261 0mm PORTS MUST BE ON THIS SIDE 10 394in 264 0mm SHEET 2 OF 2 REV DWG NO A SIZE TITLE Y 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215149 HDS 40X POWER SIDE RAMP ASSEMBLY 1 25 SCALE ...

Page 8: ... 16 5540112 SNAP RING TRUARC 5103 175 2 17 5535101 3 8 16 HEX NUT JAM 2 18 5550376 HDS 18 27 40 ADAPTER 1 AIR CYLINDER 2 D 19 5550087 FTG ELB 04 COMP x 02 NPT 2 20 5545108 WASHER M45 x 80 FLAT 2 21 5530317 HHB M6 x 1 x 136 2 22 5535357 NUT M6 x 1 0 NL 2 23 5755158 HD 18 27 40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B NEXT ASSEMBLY 5245091 5245092 WHERE USED HDS 40 SERIES REVISION REV DESCRIPTION DATE E...

Page 9: ...FETY 2 A 15 5540112 SNAP RING TRUARC 5103 175 2 16 5535101 3 8 16 HEX NUT JAM 2 17 5550376 HDS 18 27 40 ADAPTER 1 AIR CYLINDER 2 18 5550087 FTG ELB 04 COMP x 02 NPT 2 19 5545108 WASHER M45 x 80 FLAT 2 20 5530317 HHB M6 x 1 x 136 2 21 5535357 NUT M6 x 1 0 NL 2 22 5755158 HD 18 27 40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B WHERE USED HDS 40 SERIES REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTIO...

Page 10: ...SERIES INSTALLATION MANUAL 1 18 5716633 HDS 18 27 40 SERIES CROSSTUBE COVER PLASTIC 4 C 19 5700246 WHEEL CHOCK 2 B 20 5210242 4 POST HEAVY DUTY CE PARTS BAG 1 A 21 5930195 ANTI SLIP TAPE 6 x 24ft 1 REVISION REV DESCRIPTION DATE EDITED BY ECO C ADDED 5210242 REMOVED 5535055 AND 5545032 UPDATED BOM REVISIONS 07 21 2020 TM 01174 D UPDATED BOM REVISION 08 25 2021 CA 01322 E ADDED 5930195 REPLACED 5570...

Page 11: ...2 5535106 HEX NUT M18 x 2 5 8 13 5535010 NUT M4 X 0 7 NL 2 14 5530008 SHCS M4 x 0 7 x 12 BOC 2 15 5545009 WASHER Ø4 3 x Ø9mm x 0 8mm 2 16 5550395 FTG TEE 04 COMP x 04 COMP x 04 COMP 3 17 5550089 FTG ELB 04 COMP x 06 NPT 2 18 5545341 WASHER M10 x Ø20 FLAT 8 19 5530738 HHB M10 x 1 5 x 25 8 20 5535013 NUT M10 x 1 5 NL 8 21 5545343 WASHER M20 FLAT 4 22 5545535 C WASHER SHIM FOR LIFTS 20 23 5580012 LIQ...

Page 12: ...50294 5250081 5250187 5250295 5250082 5250188 5250336 5250143 5250189 5250337 5250144 5250191 5250338 5250164 5250193 5250349 5250167 5250194 5250364 5250168 5250195 5250169 5250278 5250172 5250286 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDP...

Page 13: ... FLAT 2 5 5535020 NUT M3 x 0 5 NL CL8 2 6 5550087 FTG ELB 04 COMP x 02 NPT 1 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 NEXT ASSEMBLY D4 12 SERIES HD SERIES HDS SERIES HDSO SERIES PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY R...

Page 14: ...E USED UPDATED BOM REVISIONS AND NEXT ASSEMBLY 05 11 2018 TS 00945 G UPDATED BOM REVISION 12 09 2019 TM 01120 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK ...

Page 15: ...UARD 1 A 3 5530464 BBSS M10 x 1 5 x 24mm 3 NEXT ASSEMBLY 5245091 5245092 WHERE USED HDS 40 SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHI...

Page 16: ...550336 FTG NPL 06 CRIMP x 06 JIC 1 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5570900 HYD HOSE ASSY Ø10 x 6782mm 08 27 2008 DO NOT S...

Page 17: ...E DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TS 5595558 HDS 40 CABLE ASSEMBLY Ø19 x 4102mm ST 10 03 2018 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION DIMENSIONS ARE IN ...

Page 18: ... DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TS 5595559 HDS 40 CABLE ASSEMBLY Ø19 x 5836mm ST 10 03 2018 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION DIMENSIONS ARE IN M...

Page 19: ...HECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TS 5595562 HDS 40X CABLE ASSEMBLY Ø19 x 11976mm ST 10 03 2018 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION DIMENSIONS ARE IN MM TOL...

Page 20: ...HECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TS 5595563 HDS 40X CABLE ASSEMBLY Ø19 x 13691mm ST 10 03 2018 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION DIMENSIONS ARE IN MM TOL...

Page 21: ...HDS 40X SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN L 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED GJZ 5600050 HDS 40X POWER SIDE RAMP WELDMENT 10 10 2008 DO NOT SCALE DRAWING 1 35 SC...

Page 22: ...RAMP 1 B 5 5760003 D4 12 HD 12 14 RAMP STOP 1 C WHERE USED HDS 40 SERIES SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5600266 HDS 40 E...

Page 23: ...ME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601448 HDS 40X OFF SIDE RAMP WELDMENT 12 18 2019 DO NOT SCALE DRAWING 1 30 SCALE THIRD ANGLE PROJECTION CA 12 20 2019 DIMENSION...

Page 24: ...E DERIVED FROM 5601445 05 03 2022 TM 01414 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601833 HDS 40 CROSSTUBE WELDMENT LARGE WINDOW...

Page 25: ...E DERIVED FROM 5601446 05 03 2022 TM 01414 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601834 HDS 40 CROSSTUBE WELDMENT SMALL WINDOW...

Page 26: ...3 HDS 40 SERIES POWER SIDE RAMP END PLATE 2 C 10 5755031 HDS 18 27 40 SERIES HINGE TUBE 4 D 11 5735074 HDS 18 27 40 SERIES CROSSTUBE SHAFT STOP 2 D 12 5735350 LARGE CYLINDER ALIGNMENT KEY 1 A 13 5736536 HDS 18 27 40 FLEX TUBE NUT PLATE 1 B WHERE USED HDS 40X NEXT ASSEMBLY 5600050 SHEET 1 OF 4 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND C...

Page 27: ...0 PIN 45mm LG PLASTIC SLIDE BLOCK 8 D 8 5735078 HDS 27 40 SERIES EAR TIE BAR 1 D NEXT ASSEMBLY 5601831 5601832 5601833 5601834 WHERE USED HDS 18 SERIES HDS 27 SERIES HDS 40 SERIES SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODU...

Page 28: ...S SAFETY STOP PIN 2 C 8 5746082 HDS 18 27 40 PIN 45mm LG PLASTIC SLIDE BLOCK 8 D WHERE USED HDS 18 SERIES HDS 27 SERIES HDS 40 SERIES NEXT ASSEMBLY 5601831 5601832 5601833 5601834 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODU...

Page 29: ...PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM DIMENSIONS ARE IN MM TOLERANCES MACHINE TO 0 1 5 0 0 0 5 0 00 0 13 ANGULAR MACHINE TO 0 SURFACE FINISH 1 6 Ra µm FOR MACHINED SURFACES UNLESS OT...

Page 30: ...led Description Print Settings Unless otherwise specified use these settings for printing BendPak manuals Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279 mm or between Color Black and White Binding Saddle Stitched Paper 100 to 120 gsm 27 to 32 pound uncoated 2 Vendor Information Or for Reference ApprovedVendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 31: ...il visual confirmation is made that the lift is engaged on its Safety Locks Refer to the manual for proper Safety Lock procedures and additional instructions IMPORTANT OPERATION MAINTENANCE INSTRUCTIONS PLEASE READ TO RAISE LIFT 3 Position vehicle tires at the center of each Platform 3 Set parking brake or use wheel chock to hold vehicle in position 3 Before raising vehicle be sure all personnel a...

Page 32: ...uct_Data_Label_5905940 New pdf Size 4 5 W x 2 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over lami nate No gloss for abrasion chemical and ultra violet protection Safety Instructions If attachments ac...

Page 33: ...DE MAX PSI BAR WARRANTY VOID IF DATA PLATE IS REMOVED SERIAL NUMBER UPC VOLTAGE 110 240V 50 60 Hz 1 Ph 380 415V 50 60 Hz 3 Ph 208 240V 50 60 Hz 1 Ph 208 440V 50 60 Hz 3 Ph CE APPROVED LIFTS ONLY NON CE APPROVED LIFTS ONLY 4 Post Lifts Product Decal Positioning H SLIPPERY WHEN WET OR ICY Use caution when driving onto wet or icy drive up ramps and platforms DO NOT walk on lift surfaces that are wet ...

Page 34: ...re on the list of over 900 chemicals identified by the State of California to cause cancer birth defects or reproductive harm ALWAYS use this product in accordance with the manufacturer s instructions For more information go to www p65warnings ca gov PN 5905775 PN 5906044 L American_Owned_50_Years_Logo pdf Trim 4 W x 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 4 C Proc...

Page 35: ... other side of lift Front Back of post Back of post Front Back of post M E C Back of Post Top to Bottom G D I J or K F Front of Post Top to Bottom FOR ALI APPROVED LIFTS ONLY SEE NEXT PAGE FOR LABEL PLACEMENT HEIGHT 4 Post Lifts Product Decal Positioning ...

Page 36: ... NRTL LISTED MET US A L X X S A M P L E X X N B Views of Powerside Post DEPENDS ON LIFT MODEL AND CAPACITY BOTTOM OF POST TO BOTTOM OF LABEL BACK OF POST FRONT OF POST SIDE OF POST ALI APPROVED LIFTS ONLY D I Jor K F G M CALIFORNIA PROPOSITION 65 WARNING WARNING This product can expose you to chemicals including styrene and vinyl chloride which are on the list of over 900 chemicals identified by t...